Still STED Diesel forklift truck RX0-60 RX70-70 RX70-80 Workshop Manual – PDF DOWNLOAD

Description

Still STED Diesel forklift truck RX0-60 RX70-70 RX70-80 Workshop Manual – PDF DOWNLOAD

FILE DETAILS:

Still STED Diesel forklift truck RX0-60 RX70-70 RX70-80 Workshop Manual – PDF DOWNLOAD

Language : English
Pages : 394
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Still STED Diesel forklift truck RX0-60 RX70-70 RX70-80 Workshop Manual – PDF DOWNLOAD

Foreword
Product overview RX70 60-80

• Excellent manoeuvrability for negotiating narrow aisles
• Excellent driving and steering characteristics
• A high level of visibility on all sides thanks to a driver’s cab positioned to one side and a high seat position
• Generous, more ergonomic driver’s workstation featuring the typical STILL design
• Low operating costs due to low fuel consumption in all working cycles and long maintenance intervals

Equipment since 03/2013

• DEUTZ diesel engine with permanently regenerating diesel particle ?lter. Complies with emissions legislation EPA Tier 4i.
• Two-motor drive axle
• Non-wearing, oil-immersed multi-disc brake
• Steering axle with integrated steering angle sensors
• Four-zone water cooler
• TCU generation 2

Equipment from 2016

? DEUTZ diesel engine with continuous regeneration
SCR (Selective Catalytic Reduction)
Complies with emissions legislation
EPA Tier 4f.
? DEF reduction agent for exhaust gas treatment
in a separate tank.
Diesel Exhaust Fluid (DEF), AdBlue®, urea or
AUS 32 is a high purity, aqueous urea solution
(CH4N2O).
? SVAC converter
? Joystick 4Plus
? Improved service ?ap

IMAGES PREVIEW OF THE MANUAL:

• 
• TABLE OF CONTENTS:
• Still STED Diesel forklift truck RX0-60 RX70-70 RX70-80 Workshop Manual – PDF DOWNLOAD
• 00 Product information
  Foreword 00
  Product overview RX70 60-80 00
  Safety information 00
  Parking the truck so it is secured for service work 00
  Working on live electrical components 00
  Working on the service brake 00
  Working on the hose pulley 00
  Jacking up the truck – front 00
  Jacking up the truck – rear 00
  Working on the lift mast 00
  Securing the fork carriage 00
  Safety chains 00
  01 Service
  Maintenance 01
  Maintenance instructions 01
  Maintenance – 500 hours 01
  Maintenance – 1000 hours/annually 01
  Maintenance – 3000 hours/every two years 01
  Operating materials 01
  Measuring instruments and testing equipment 01
  Special tools for internal combustion engines 01
  Harnesses and hoists, 6.0t- 8.0t 01
  Special tools for drive axles 01
  Hose pulley special tools 01
  Standardised tightening torques for standard-pitch threads and fine-pitch threads 01
  Standardised tightening torques for hose fittings 01
  02 Diagnostics
  Introduction to DiaMon 02
  STEDS-Navigator 02
  Diagnostics service box 02
  Diagnostic set-up 02
  Starting DiaMon 02
  Working with DiaMon 02
  Error list via DiaMon 02
  STILL
  VIII 57348012001 EN – 02/2019
  Table of contents
  Reading out access codes 02
  Working using the ABE 02
  Read error list 02
  Clearing error lists 02
  11 Electric motor
  Traction motor 11
  General technical data 11
  Electrical connections 11
  Traction motors (->09/2018) 11
  Traction motors (09/2018->) 11
  Sensors 11
  Rev sensor 11
  Temperature sensor KTY84 11
  Temperature sensor PT1000 11
  Generator 11
  General technical data 11
  Generator 11
  Removing and installing the generator 11
  Starter ring gear 11
  12 Internal combustion engine
  Diesel engine 12
  General technical data 12
  Engine unit 12
  Diesel engine Deutz TCD 4.1 12
  Removing the engine unit 12
  Installing the engine unit 12
  Replacing the catch plate 12
  Alternator monitoring 12
  Components 12
  Overview of components 12
  Engine control unit ECU 12
  Starter motor 12
  Fuel delivery pump 12
  Fuel quantity metering unit with high-pressure pumps 12
  Rail 12
  57348012001 EN – 02/2019 IX
  Table of contents
  Injector (CRIN 3.3-20) 12
  Exhaust gas recirculation, Deutz TCD 4.1 final 12
  Exhaust gas recirculation, Deutz TCD 4.1 interim 12
  Sensors 12
  Overview of the sensors 12
  Camshaft rev sensor B401 12
  Rev sensor for crankshaft B402 12
  Coolant temperature sensor B43 12
  Charge air pressure/charge air temperature sensor B48 12
  Rail pressure sensor B49 12
  Fuel low-pressure sensor B51 12
  Engine oil pressure sensor B6 12
  Exhaust gas back pressure sensor before the turbocharger 0B60 12
  Venturi sensors 0B61, 0B64 12
  MPROP actuator 0Y19 12
  Exhaust gas recirculation actuator 0Y20 12
  13 Internal combustion engine -Attachment parts
  Air intake/filter 13
  Air filter system 13
  Air filter 13
  Oil bath air filter 13
  Cooling system 13
  Cooling circuit (->09/2018) 13
  Cooling circuit (09/2018->) 13
  Water pump 13
  Checking, topping up and bleeding the coolant 13
  Coolant 13
  Diesel fuel system 13
  Fuel diagram 13
  Fuel level transmitter6B3 13
  Fuel filter 13
  Low fuel warning threshold 13
  14 Internal combustion engine- exhaust system
  Deutz TCD 4.1 interim exhaust system 14
  Exhaust system 14
  Exhaust after-treatment 14
  X 57348012001 EN – 02/2019
  Table of contents
  Diesel particle filter (DPF) Removal and installation 14
  Deutz TCD 4.1 final exhaust system 14
  DEF reduction agent 14
  DEF reduction agent – correct refuelling 14
  Flushing the SCR system 14
  Continuous regeneration 14
  Standstill regeneration 14
  Selective catalytic reduction SCR 14
  Exhaust system 14
  DEFtank 14
  DEF feed pump 14
  SCR mixing section 14
  Sensors in the SCR system 14
  22 Mechanical drive axle
  AE80-01 drive axle 22
  General technical data 22
  General technical data – pilot series 22
  AE80-01 drive axle 22
  Drive wheel unit 22
  Removing the drive wheel unit and the multi-disc brake 22
  Traction motor – Removing the rotor 22
  Traction motor- Installing the rotor 22
  Installing the drive wheel unit and the multi-disc brake 22
  Replacing the bearing and sealing ring for the traction motor 22
  Drive wheel unit – Replacing the sealing ring 22
  Checking the oil level 22
  Oil change 22
  AE80-03 drive axle 22
  General technical data 22
  Drive axle AE80-03 (09/2018->) 22
  30 Chassis, bodywork and fittings
  Chassis 30
  Working with gas springs 30
  Counterweight 30
  Counterweight 30
  57348012001 EN – 02/2019 XI
  Table of contents
  42 Steering system
  Hydraulic steering 42
  General technical data 42
  Steering system 42
  Steering – error detection 42
  Steering unit 42
  Priority valve 42
  Steering axle 42
  General technical data 42
  Swing axle 42
  Steering angle sensor 3B02 42
  Wheel hub 42
  Steering angle 42
  Tie rod 42
  Axle stub 42
  49 Brake system
  Hydraulic operating brake 49
  General technical data 49
  Spring-operated brake 49
  Brake valve 49
  Accumulator charging section 49
  50 Operating devices
  Accelerator pedal 50
  Accelerator pedal, generation 2 50
  Accelerator- single-pedal 50
  Accelerator- dual pedal, generation 2 50
  Brake actuation 50
  Brake actuation 50
  Changing the brake cable 50
  Brake sensor 1 B2 50
  Parking brake switch 1 S3 50
  Hydraulic actuation 50
  Joystick 4Plus 50
  Axle assignment – Joystick 4Plus 50
  Generation 2 mini-lever 50
  XII 57348012001 EN – 02/2019
  Table of contents
  Axle assignment – the mini-lever 50
  Joystick 50
  Axle assignment – Joystick 50
  Tip switch 50
  Axle assignment – fingertip switch 50
  56 Display elements
  Operating console 56
  Turn indicator module for the drive direction, generation 2 56
  Direction indicator module (Fabli) 56
  Display 56
  Display and operating unit, generation 2 (ABE 2) 56
  ABE 2 Installation and removal 56
  60 Electrics/electronics
  General 60
  General technical data 60
  Overview of electrical components 60
  Overview of the controllers 60
  Software compatibility 60
  PAN process 60
  Parameter management 60
  Error ring buffer 60
  Traction motor temperature monitoring 60
  Temperature monitoring for the traction converter 60
  Availability of drive mode and driving behaviour 60
  Driving mode – driving behaviour Description 60
  Stopping on a slope 60
  Blue-Q=IQ 60
  Electrical checks 60
  Intermediate circuit 60
  Insulation measurement 60
  Wiring 60
  CAN bus system 60
  CAN bus connections 60
  Power cables 60
  Maintenance guidelines for power cables 60
  Repair – Contact elements 60
  57348012001 EN – 02/2019 XIII
  Table of contents
  Electrical system 60
  Fusebox 60
  Fuses in the fuse box 60
  Additional fuses 60
  Relays in the fuse box 60
  Additional relay 60
  Additional electrical installation 60
  Option Board 60
  CAN-Power-Port (CPP) 60
  CPP 1/CPP 3 60
  CPP2B 60
  Relay-Power-Port 60
  64 Electronic controls
  Truck control unit 64
  Truck Control Unit 2 (TCU 2) 64
  Truck Control! Unit (TCU) Removal and installation 64
  Converter 64
  Converter 64
  L TI converter 64
  SVAC converter 64
  Removing/installing converters 64
  Converting from L TI to SVAC 64
  Brake resistor 64
  69 Batteries and accessories
  Starter battery 69
  Starter battery G1 69
  Working with batteries 69
  70 Hydraulics
  General 70
  General technical data 70
  Depressurising the hydraulics 70
  Lifting operating speeds 70
  Lowering operating speeds 70
  Tilt operating speeds 70
  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . -24
  XIV 57348012001 EN – 02/2019
  Table of contents
  Safety check 70
  Forward tilt safety test 70
  Lowering safety test 70
  Safety checks of hose assembly 70
  Basic hydraulics 70
  Basic hydraulics 70
  Fan control valve 70
  Steering hydraulics 70
  Working hydraulics 70
  Variable displacement pump 70
  Pump regulator 70
  Removing/installing the variable displacement pump 70
  Hydraulic tank 70
  Changing the hydraulic oil 70
  Intake filter 70
  Return filter 70
  Breather 70
  High-pressure filter 70
  Bolted joint 70
  Conical nipple fittings (CNF) 70
  71 Working hydraulics
  Tilt cylinder 71
  Removing/installing the tilt cylinder 71
  Changing the set of seals 6000 – 8000 kg 71
  Truck auxiliary hydraulics 71
  Operating speeds of the attachments 71
  Second operating function for attachments 71
  Clamp locking mechanism with servo hydraulics 71
  Accumulator 71
  Accumulator 71
  Checking the accumulator 71
  Hose pulley 71
  Hose pulley 71
  Removing/installing the hose pulley 71
  Releasing and adjusting the tension of the hose pulley 71
  Changing the set of seals in the hose pulley 71
  57348012001 EN – 02/2019 XV
  Table of contents
  Changing the hose line on the four-way hose reel 71
  Changing the seals in the swivel joint 71
  76 Valves
  Servo hydraulics 76
  General technical data 76
  Directional control valve block 76
  Removing/installing the valve block 76
  80 Load lift system
  Mast bearing 80
  Mast bearings AE80-01, AE80-02 80
  81 Lift mast
  Lift mast 81
  General technical data 81
  Line break safety valve 81
  Support roller play ( 195) 81
  Load chains – Checking and cleaning 81
  Working on lift masts 81
  Removing the lift mast 81
  Installing the lift mast 81
  Telescopic lift mast 81
  Telescopic lift mast ( 195) 81
  Telescopic lift mast (195) load chain adjustment 81
  Triplex lift mast 81
  Triplex lift mast ( 195) 81
  Triplex lift mast ( 195) load chain adjustment 81
  Lift cylinder 81
  Working on lift cylinders 81
  Removing/installing outer cylinders 81
  Removing and installing the centre cylinder 81
  End position damping location 81
  End position damping, type A (top) 81
  End position damping, type B (bottom) 81
  Annex
  X Circuit diagrams
  Hydraulics
  Servo hydraulics
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