Still STED Electric Forklift Truck RX60-25-35,RX60-40-50 RX60-25 RX60-30 RX60-35 RX60-40 RX60-45 RX60-50 Workshop Manual – PDF DOWNLOAD

Description

Still STED Electric Forklift Truck RX60-25-35,RX60-40-50 RX60-25 RX60-30 RX60-35 RX60-40 RX60-45 RX60-50 Workshop Manual – PDF DOWNLOAD

FILE DETAILS:

Still STED Electric Forklift Truck RX60-25-35 RX60-40-50 RX60-25 RX60-30 RX60-35 RX60-40 RX60-45 RX60-50 Workshop Manual – PDF DOWNLOAD

Language : English
Pages : 460
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Still STED Electric Forklift Truck RX60-25-35 RX60-40-50 RX60-25 RX60-30 RX60-35 RX60-40 RX60-45 RX60-50 Workshop Manual – PDF DOWNLOAD

00 Product Information
Foreword
About the RX60-25-50
Safety Instructions
Parking the truck so is secured for service work
Working on the electrical system
Jacking up the front of the truck Jacking up the rear of the truck
Securing the fork carriage
01 Service
Maintenance
Maintenance Instructions
Maintenance-1000 hours/annually
Maintenance-3000 hours/every two years
Tool
Measuring and testing equipment
Hamesses and holst
Standardised lightening torques for standard-plich threads and fine-lich threads
Standardised lightening torques for hose fittings
02 Diagnostics
Introduction to DiaMon
STEDS-Navigator
CAN box diagnostics
Diagnostic set-up
Starting DiaMon
Working with DiaMon
Reading out and clearing the error st
Reading out access codes
Working using ABE
Read error Ist
Clearing orrorists
11 Electrical motor
Traction motor
General technical data
Sectrical connections
Traction drive
Traction motor
Speed sensor
Pin sensor
Temperature sensor
Temperature sensor KTY84
22 Mechanical drive axde
Drive axle EC35-EC50
General technical data Carraro EC 35
General technical data Carraro BC 50 Drive axle
Drive axle without pump motor Removal and Instan
Drive axle with pump motor Removal and Instation Wheel drive
Differential gearbox and brake
Removal of the differential gearbox and brake Installation of the differential gearbox and brake
31 Chassis
Chasels
Battery door
Battery lock
Battery door sensor
Counterweight
Counterweight
34 Driver’s compartment
Overhead guard
Overhead guard
Removing the overhead guard
Installing the overhead guard
42 Steering system
Hydraulic steering General technical data
Steering system
Steering-error detection Steering unk
653 diaphragm pressure switch
Priority valve
Steering wheel and steering column
Steering column
Steering angle sensor 3801
Steering angle-dependent hand ng performance-CSC
CSC-functional test
Steering axde
General technical data
General technical data -Type canter 6330
Swingaxde
Swingaxde, reinforced for LP600
Swingaxde curve switch
Removing Instang the swing axle
Wheel hub
Steering angle
The rod
Axle stub
49 Brake Instalation
Mechanical service brake
Changing the brake cable Service brake
Service brake
Removing Instang the service brake
Handbrake
Brake cable change, handbrake
Actuating force of the handbrake
Parking brake swich 183
Bectric parking brake
Hectic parking brake
Function
Cause and effect
Design and system description
Maintenance Instructions
Checking the brake
Calibration and functional test Changing the parking brake cable
Limit postion swtich
Drive unit Instaladon and removal
Central Lubrication device Instalation and removal
50 Driver’s controls
Brake pedal
Brake sensor
Single pedal
Accelerator-single-pedal
Dead man switch 7813
Double pedal
Accelerator-dual pedal 2nd generation
Accelerator-dual pedalatgeneron
Driver’s controls
Hand lever
Joystick 4Plus
Axle assignment-Joystick 4P
Joystick
Joystick operation
Generation 1 min over
Generation 2 minHover
Generation 2 min-everActuation
Tipswich
Axle assignment
56 Display elements
Operating console
Direction Indicator module (Fab)
Drive direction turn Indicator display
Display
Display operating unit (ABE 1) Generation 1
ABE 1 Installation and removal
Display and operating unit, generation 2 (ABE 2)
AB-2 Installation and removal
60 Electrics/Electronics
General
General technical data 6321-6325
General technical data 6326-6330
Overview of the controllers
Hectrical system
actical components
Swiching on procedure for the electrical system Software compat
PAN process
y
Parameter management
Error ring buffer
Intermediate circul
Insulation testing for electric trucks
Insulation testing on the drive battery
Component Insulation testing
Temperature monitoring for the traction motor-80 V
Temperature monitoring for the traction motor converter
Pump motor temperature monitoring
Temperature monitoring for the pump motor converter Available driving behaviour
Drive mode-driving behaviour Description
Blue-Q-1Q
Wiring
CAN bus system
CAN bus connections
Power cables
Maintenance guidelines for power cables
Repair-Contact elements
Bectrical system
Fusebox
Fuses
Contactor
Sensor system
Vertical
mast posłon
Tangle sensor 7846
Tangle sensor paramotors
Installation of the vertical mast position
Load measurement
Load measurement pressure sensor
AddHonal electrical installation
7A21 converter PCB
Option
Board
CAN-Power-Port (CPP)
CPP 1/CPP 3
CPP 28
CPP 2/CPP4
CPP battery canter (CPP5)
Relay Power Port
64 Electronic controllers
Traction and working hydraulics control
Main Control Unit (MCU)
MCU with serve hydra
MCU genera on 2
Main Control UnR (MCU) Removal and Installation
Supply Unit (SU)
Supply Unit (SU) Removal and Installation
Inverters
Inverters
Converter LAC-80 Volt
SAC converter-80 Volt
Inverters Removal and Installation
69 Batteries and accessories
Traction battery
Battery
2014 discharge Indicator
Discharge Indicator
Battery plug
Maintenance guidelines for appliance plugs
Repair-Battery male connector contacts Working with reducer sleeves
70 Hydraulics
General
General technical data
Hydrau
Depressuring the hydrau Liting operating speeds
Lowering operating speeds
Ting operating speeds
Safety check
Forward safety test
Lowering safety test
Safety checks of hose assembly
Basic hydraulics
Bado hydraulics
Steering hydraulics
Working hydraulics
Hydra clank
Returneer
Breather ther
Suction for
Intake filter
High-pressure filer
Conical nipple fittings (CNF)
Boled joint
71 Working hydraulics
Pumpunt
General technical data
Pump unit
ectrical connections
Pump motor without rev sensor
Pump motor temperature sensor
Pump motor Removal and Installation
Hydraulic pump
Hydraulic pump Removal and Installation
Tit cylinder
Mast
Tit cylinder Removal and Installation
Changing the set of seals2200-5000 kg-LSP 500
Changing the set of seals 5000kg-LSP 600
Auxary hydrau.cs
Attachments
Second operating funcion for attachments
Clamp locking mechanism with servo hydrau
Clamp locking mechanism for handlevers
Accumulator
Accumulator
Checking the accumulator
76 Valves
Hand lever
General technical data
Hand Bever valve block
Emergency lowering
Hydraullo transmitter
Valve block Removal/Installation
Directional control valve block
Check valve for hydraulica blocking function
Servo hydraulics
General technical data
Servo hydraus valve block
Manual lowering
Directional control valve block
81 Lift mast-2500-3500
Liftmast
General technical data
Mast bearings, Carraro for STILL ft mast
Hose safety valve of triplex mast
Support roller play (108/117/130)
Load chains-Checking and cleaning
Run-out bander
Working on masts
Liftmast-removal
Lift mast-Installation
Telescopic ■ft mast
Telescopic
mast (108/117/130)
Adjusting the load chains Telescopic mast(108/117/130)
NIHot mast
Hot mast (108/117/130)
Adjusting the load chains Hot mast (108/117/130)
Triple mast
Triplet mast (108/117/130)
Removing the support rollers In the
mast
Assembling the t mast after replacing the support rollers
Outer load chains and chain rollers
Middle load chain and chain roer
Adjusting the outer load chains Triplet mast (108/117/130)
Adjusting the middle load chain Triplet mast (108/117/130)
Lift cylinders
Ut jack
Working on t cynders
Outer cylinder
Disassembling/assembling the outer cylinder
Centre cylinder
Disassembling/assembling the middle cylinder
End posion damping of outer cylinder Middle cylinder and dampener
81 Lift mast-4000-5000
Liftmast
General technical deta
Carraro EC50 and EC501 mast bearings
Hose safety valve of triplex mest
Support roller play (150)
Load chains-Checking and cleaning
Working on it masts
Lit mast-Removal
Liftmast-Installation
Telescopic ftmast
Telescopic mast (150)
Removing the support roers in the mast
Assembling thet mast after replacing the support rollers
Adjusting the load chains Telescopic
Triple mast
Triple mast (150)
mast (150)
Adjusting the outer load chalins Triple mast (150)
Load chain adjustment midpoint Triple mast (150)
Lift cylinders
Lift Jack
Working on t cylinders Outer cylinder
84 Load support
Fork carriage-2500-3500
Fork carriage
Fork carriage-4000-5000
Pork carriage-Removing in an upwards direction Pork carriage-Removing in a downwards direction
Annex
X Diagrams
Hydraulics
Hydraulic circuit diagram Mu Hevers Hydraulic droult diagram Servo hydraulics

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