STILL STED Electric forklift truck RXS0-10 RXS0-13 RXS0-15 RXS0-16 workshop Manual – PDF DOWNLOAD

Description

STILL STED Electric forklift truck RXS0-10 RXS0-13 RXS0-15 RXS0-16 workshop Manual – PDF DOWNLOAD

FILE DETAILS:

STILL STED Electric forklift truck RXS0-10 RXS0-13 RXS0-15 RXS0-16 workshop Manual – PDF DOWNLOAD

Language : English
Pages : 274
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

STILL STED Electric forklift truck RXS0-10 RXS0-13 RXS0-15 RXS0-16 workshop Manual – PDF DOWNLOAD

Documents

This workshop manual contains all the information required to assist the trained service engineers with all work, repairs and maintenance on this truck. In addition, some of the components have been deliberately excluded from this workshop manual and are explained elsewhere in order to ensure a clear overview. Changes at short notice are possible at any time and are communicated via Service Information documents. The additional documentation comprises workshop manuals, special documentation and operating circuit diagrams.

TABLE OF CONTENTS:

STILL STED Electric forklift truck RXS0-10 RXS0-13 RXS0-15 RXS0-16 workshop Manual – PDF DOWNLOAD

00 Product information
Safety instructions 00
Safety instructions Electrical system 00
Jacking up the front of the truck 00
Jacking up the rear of the truck 00
Securing the fork carriage 00
11 Electrical motor
Motor 11
General technical data 11
Electrical connections 11
Drive unit 11
Traction motor rotor disassembly 11
Traction motor rotor assembly 11
Speed sensor 11
6B17 pin sensor 11
6B17 sensor bearing 11
Removing the sensor bearing 11
Installing the sensor bearing 11
Temperature sensor 11
KTY84 temperature sensor 11
Forced ventilation 11
Forced ventilation at the pump motor Heavy dust guard 11
22 Mechanical drive axle
Wheel drive 22
Wheel hub removal 22
Installing the wheel hub 22
Power unit 22
General technical data 22
power unit 22
Power unit disassembly 22
Power unit installation 22
31 Chassis
Counterweight 31
Counterweight 31
Table of contents
34 Driver’s compartment
Driver’s seat 34
seat contact switch 34
Seatbelt lock switch 34
42 Steering system
Hydraulic steering 42
General technical data 42
steering system 42
Steering – error detection 42
Steering motor 42
steering motor removal 42
Steering motor installation 42
Sprocket with trigger wheel 42
Steering unit 42
diaphragm pressure switch 42
Priority valve 42
Steering-angle-dependent performance – CSC 42
CSC – functional test 42
3B28 steering zero sensor 42
Steering angle sensor with sensor disc 42
Steering angle sensor 42
Steering wheel with steering column 42
steering column 42
46 Wheels and tires
Complete wheel assembly 46
General technical data 46
Superelastic tyres 46
Wheel bearing 46
General technical data 46
Wheel bearing -wheel hub 46
49 Brake system
Hydraulic service brake 49
General technical data 49
Replacing the brake shoes 49
Checking the service brake 49
Table of contents
Wheel brake cylinder 49
Main brake cylinder 49
Brake sensor 1 B2 49
Brake fluid switch 49
Parking brake 49
Adjusting the parking brake 49
parking brake switch 49
50 Operational controls
Single pedal 50
Single-pedal accelerator 50
Twin-pedal 50
Two-pedal accelerator 50
Operational controls 50
Hand lever 50
joystick 50
Joystick operation 50
Fingertip 50
Axle assignment 50
Depressurising the hydraulics 50
Switch 50
emergency isolator switch 50
Emergency off switch in the joystick 50
Key switch 50
56 Indicator elements
operator control panel 56
keypad 56
mini console 56
Display 56
Display and operating element – control processor 56
Programming mode 56
Password level 1 56
Password level 2 56
Table of contents
60 Electrical system / electronic system
General 60
General technical data 60
Device code and read options 60
Overview of electrical components 60
Electrical system 60
Switching on procedure for the electrical system 60
Traction motor temperature monitoring 60
Pump motor temperature monitoring 60
Software compatibility 60
Parameter management 60
Intermediate circuit 60
Insulation testing for electric trucks 60
Component insulation testing 60
Wiring 60
CAN bus connections 60
Electrical installation 60
Control unit (vo) 60
Fuses 60
contactor 60
Warning system 60
horn 60
Additional electrical installations 60
Rear distributor plate (add-on) 60
Front distributor plate 60
Relay board 60
64 Electronic controls
Traction and working hydraulics control 64
control computer 64
Removing and installing the control processor 64
pump regulator 64
Removing and installing the pump actuator 64
Converter 64
Converter 64
Generation 3 converter 64
Generation 5 drive converter 64
Table of contents
Removing and installing the converter 64
Hydraulic controller 64
Hydraulic control unit 64
69 Batteries and accessories
Traction battery 69
battery 69
Battery connector 69
battery discharge indicator 69
roller platform 69
70 Hydraulics
General 70
General technical data 70
Operating speeds for lifting 70
Operating speeds tilt 70
Operating speeds for lowering 70
Forward tilt safety test 70
Lowering safety test 70
Safety checks of hose assembly 70
Base hydraulics 70
Hydraulic installation 70
hydraulic oil tank 70
Hydraulic oil 70
Intake filter 70
breather filter 70
High-pressure filter 70
Conical nipple fittings (CNF) 70
Bolted joint 70
71 Working hydraulics
Pump assembly 71
General technical data 71
Pump unit 71
electrical connections 71
Pump motor – speed sensor 71
Temperature sensor pump motor 71
motor brush monitor 71
Table of contents
brushes 71
Pump motor removal 71
Pump motor installation 71
hydraulic pump 71
Hydraulic pump Removal and installation 71
Tilt cylinder 71
Mast tilt 71
Tilt cylinder Removal and installation 71
Changing the set of seals 71
Connection screw joints 71
Additional hydraulics 71
Attachments 71
Clamp locking mechanism for hand levers 71
Hose line on mast 71
76 Valves
Hand lever 76
General technical data 76
Hand lever valve block 76
Removing and installing the valve block 76
Directional control valve – arrangement 76
Directional control valve – function 76
Hydraulic sensor 76
pressure regulator 76
Servo hydraulics 76
General technical data 76
Servo hydraulics valve block 76
Manual lowering 76
Directional control valve block 76
81 Mast
Mast 81
General technical data 81
Telescopic mast 81
NiHo lift mast 81
triplex mast 81
Mast removal 81
Mast installation 81
STILL
Table of contents
Chains
Load chains Checking, cleaning
Adjusting the load chains Telescopic mast
Adjusting the load chains NiHo lift mast
Outer load chain Triple mast
Middle load chain Triple mast
End position damping
End position damping of outer cylinder
Middle cylinder end dampener
Hose safety valve
Hose safety valve of triplex mast
Shock valve installation positions
Lift cylinder
Lift jack
Centre cylinder
Outer cylinder
Rollers/ supporting rollers
Removing and installing the support rollers
84 Load carrier
Fork carriage
Fork carriage
Roller
Annex
X Circuit diagrams
Hydraulics
Hand lever
Servo hydraulics

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