STILL STED Electric forklift truck RX50-10 RX50-13 RX50-15 RX50-16 Workshop Manual- PDF DOWNLOAD

Description

STILL STED Electric forklift truck RX50-10 RX50-13 RX50-15 RX50-16 Workshop Manual- PDF DOWNLOAD

FILE DETAILS:

STILL STED Electric forklift truck RX50-10 RX50-13 RX50-15 RX50-16 Workshop Manual- PDF DOWNLOAD

Language : English
Pages : 310
Downloadable : Yes
File Type : PDF

DESCRIPTION:

STILL STED Electric forklift truck RX50-10 RX50-13 RX50-15 RX50-16 Workshop Manual- PDF DOWNLOAD

• Blue Q provides savings in energy consumption of up to 12%
• Vertical lift mast position
• Same lift mast as in the RX20
• All variants feature hydraulic actuation Hand lever, mini-lever, fingertip and joystick
• IWS bracket doors as a restraint system
• FleetManager
• Several possibilities for battery replacement Fixed battery Battery can be replaced from the side Onboard battery bridge for changing via crane

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

STILL STED Electric forklift truck RX50-10 RX50-13 RX50-15 RX50-16 Workshop Manual- PDF DOWNLOAD

00 Product information
Foreword
AboutRXS0-10-16
Safety information
Parking the truck so it is secured for service work
Working on the electrical system
Jacking up the front of the truck
Jacking up the rear of the truck
Securing the fork carriage
Maintenance 01
Maintenance instructions 01
Maintenance – 1000 hours/annually 01
Maintenance – 3000 hours/every two years 01
Tool 01
Measuring instruments and testing equipment 01
Special tools 01
Harnesses and hoists, 1.0 t – 3.5 t 01
Standardised tightening torques for standard-pitch threads and fine-pitch threads 01
Standardised tightening torques for hose fittings 01
02 Diagnostics
Introduction to DiaMon
STEDS-Navigator
Diagnostics service box
Diagnostic set-up
Starting DiaMon
Working with DiaMon
Reading out access codes
Error list via DiaMon
Working using the ABE
Read error list
Clearing error lists
VIII 55048042201 EN – 10/2019
Table of contents
11 Electric motor
Traction motor 11
General technical data 11
Electrical connections 11
Drive unit 11
Sensors 11
Pin sensor 6B 17 11
Temperature sensor KTY84 11
Temperature sensor PT1000 11
22 Mechanical drive axle
Drive wheel unit 22
Wheel hub removal 22
Installing the wheel hub 22
Power unit 22
General technical data 22
power unit 22
30 Chassis, bodywork and fittings
Chassis 30
Battery removal without the battery carrier 30
Counterweight 30
Counterweight 30
41 Front axle
Running axle 41
General technical data 41
Running axle 41
Replacing the wheel bearings 41
42 Steering system
Hydraulic steering 42
General technical data 42
Steering system 42
Steering – error detection 42
Steering motor 42
Sprocket with trigger wheel 42
55048042201 EN – 10/2019 IX
Table of contents
Steering unit 42
Priority valve 42
Steering angle-dependent handling performance – CSC 42
CSC – functional test 42
Steering motor sensor 3B29 42
Zero position sensor 3B28 42
Steering wheel with steering column 42
Steering column 42
Steering angle sensor 3B01 42
49 Brake system
Hydraulic operating brake 49
Replacing the brake shoes 49
Checking the service brake 49
Wheel brake cylinder 49
Brake master cylinder 49
Brake fluid switch 49
50 Operating devices
Accelerator pedal 50
Accelerator pedal, generation 2 50
Accelerator – single-pedal 50
Accelerator – dual pedal 50
Brake actuation 50
Adjusting the parking brake 50
Handbrake switch 1 S3 50
Brake sensor 1 B2 50
Hydraulic actuation 50
Hand lever 50
Joystick 4Plus 50
Axle assignment – Joystick 4Plus 50
Generation 2 mini-lever 50
Generation 2 mini-leverActuation 50
Axle assignment – the mini-lever 50
Tip switch 50
Axle assignment – fingertip switch 50
Joystick 50
STILL
X 55048042201 EN – 10/2019
Table of contents
Joystick operation 50
Axle assignment – Joystick 50
56 Display elements
Operating console 56
Turn indicator module for the drive direction, generation 2 56
Direction indicator module (Fabli) 56
Display 56
Display and operating unit, generation 2 (ABE 2) 56
ABE 2 Installation and removal 56
60 Electrics/electronics
General 60
General technical data 60
Overview of the controllers 60
Electrical system 60
Electrical components 60
Switching on procedure for the electrical system 60
Software compatibility 60
PAN process 60
Parameter management 60
Error ring buffer 60
Traction motor temperature monitoring – 24 V 60
Pump motor temperature monitoring 60
Converter temperature monitoring 60
Blue-Q = IQ 60
Electrical checks 60
Intermediate circuit 60
Insulation testing for electric trucks 60
Insulation testing on the drive battery 60
Component insulation testing 60
Wiring 60
CAN bus system 60
CAN bus connections 60
Power cables 60
Maintenance guidelines for power cables 60
Repair – Contact elements 60
55048042201 EN – 10/2019 XI
Table of contents
Electrical system 60
Fuse box 60
Fuses 60
Main contactor 1K1 60
Sensor system 60
Vertical lift mast position 60
Tilt angle sensor 7B46 60
Tilt angle sensor parameters 60
Installing the lift mast – vertical position 60
Additional electrical installation 60
Option board 60
CAN-Power-Port (CPP) 60
CPP 1/CPP 3 60
CPP2B 60
Relay-Power-Port (RPP) 60
64 Electronic controls
Truck control unit 64
MCU generation 2 64
Main Control Unit (MCU) 64
MCU with servo hydraulics 64
Main Control Unit (MCU) Removal and installation 64
Converter 64
Converter 64
Removing and installing the converter 64
69 Batteries and accessories
Battery male connector 69
Battery plug 69
Maintenance guidelines for appliance plugs 69
Repair – Battery male connector contacts 69
Working with reducer sleeves 69
Lead-acid battery 69
battery 69
Discharge indicator 69
XII 55048042201 EN – 10/2019
Table of contents
70 Hydraulics
General 70
General technical data 70
Depressurising the hydraulics 70
Lifting operating speeds 70
Tilting operating speeds 70
Operating speeds for lowering 70
Safety check 70
Forward tilt safety test 70
Lowering safety test 70
Safety checks of hose assembly 70
Basic hydraulics 70
Basic hydraulics 70
Steering hydraulics 70
Working hydraulics 70
Hydraulic tank 70
Hydraulic oil 70
Return line filter 70
Breather filter 70
Intake filter 70
Suction filter 70
High-pressure filter 70
Conical nipple fittings (CNF) 70
Bolted joint 70
71 Working hydraulics
Pump-motor unit 71
General technical data 71
Pump unit 71
Electrical connections 71
Pump motor with rev sensor 71
Pump motor without rev sensor 71
Temperature sensor pump motor 71
Hydraulic pump 71
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Table of contents
Tilt cylinder 71
Mast tilt 71
Tilt cylinder Removal and installation 71
Changing the set of seals 71
Auxiliary hydraulics 71
Attachments 71
Second operating function for attachments 71
Clamp locking mechanism with servo hydraulics 71
Clamp locking mechanism for hand levers 71
76 Valves
Hand lever 76
General technical data 76
Hand lever valve block 76
Emergency lowering 76
Directional control valve with check valve 2Y 46 76
Check valve for hydraulics blocking function 76
Hydraulic transmitter 76
Servo hydraulics 76
General technical data 76
Servo hydraulics valve block 76
Emergency lowering 76
Directional control valve block 76
Directional control valve – method of operation 76
80 Load lift system
Mast bearing 80
Mast bearings, 1.0 t – 2.0 t 80
81 Lift mast
Lift mast 81
General technical data 81
Hose safety valve of triplex mast 81
Support roller play (108/117/130) 81
Load chains – Checking and cleaning 81
Run-out barrier 81
Working on lift masts 81
XIV 55048042201 EN – 10/2019
Lift mast – removal
Lift mast – installation
Telescopic lift mast
Telescopic lift mast (108/117/130)
Adjusting the load chains Telescopic lift mast ( 108/117 /130)
NiHo lift mast
NiHo lift mast (108/117/130)
Adjusting the load chains NiHo lift mast (108/117/130)
Triplex lift mast
Triple lift mast ( 108/117 /130)
Removing the support rollers in the lift mast
Assembling the lift mast after replacing the support rollers
Outer load chains and chain rollers
Middle load chain and chain roller
Adjusting the outer load chains Triple lift mast ( 108/117 /130)
Adjusting the middle load chain Triple lift mast (108/117/130)
Lift cylinder
Lift jack
Working on lift cylinders
Outer cylinder
Disassembling/assembling the outer cylinder
Centre cylinder
Disassembling/assembling the middle cylinder
End position damping, type A (top)
End position damping, type B (bottom)
84 Load support
Fork carriage
Fork carriage
Annex
X Circuit diagrams
Hydraulics
Hand lever
Servo hydraulics

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