STILL STED forklift Electric pallet truck EGV-5 EGV-5 LB workshop Manual – PDF DOWNLOAD

Description

STILL STED forklift Electric pallet truck EGV-5 EGV-5 LB workshop Manual – PDF DOWNLOAD

FILE DETAILS:

STILL STED forklift Electric pallet truck EGV-5 EGV-5 LB workshop Manual – PDF DOWNLOAD

Language : English
Pages : 236
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

STILL STED forklift Electric pallet truck EGV-5 EGV-5 LB workshop Manual – PDF DOWNLOAD

General information
Safety precautions

This document gives the danger warnings Each of such danger warnings consists of a graphic symbol, followed by a description of the danger and its consequences, and the description of how it can be avoided. The types of warnings used are described below.

Safety Regulations Relative to Operating Materials
Rules for handling and disposing of operating
materials
ENVIRONMENT NOTE

• Improper use and disposal of operating and cleaning materials can cause serious damage to the environment. Always use and handle the operating materials in a suitable manner and follow the manufacturer?s instructions for the product?s use. Keep the operating materials only in containers intended for this purpose and in a location that satis?es the requirements. The operating materials may be ?ammable, so avoid contact with hot objects or open ?ames.
• When topping up the operating materials, only clean containers should be used. Follow the manufacturer?s safety and disposal instructions regarding the operating and cleaning materials. Do not disperse oils or other operating liquids!
• Any spilt liquid must be immediately collected and neutralised with a binding material (such as an oil binder) and then disposed of in accordance with current regulations. Always comply with anti-pollution regulations! Before carrying out work that involves lubrication,
• ?lter replacement or hydraulic equipment interventions, the area in question must be thoroughly cleaned. The replaced parts must always be disposed of in accordance with the anti-pollution laws

TABLE OF CONTENTS:

STILL STED forklift Electric pallet truck EGV-5 EGV-5 LB workshop Manual – PDF DOWNLOAD

00 General information
Safety precautions 00
Description of safety symbols 00
Preliminary maintenance operations 00
To avoid accidents 00
Safety Regulations Relative to Operating Materials 00
Product information 00
Frame labelling 00
Stopping the truck in an emergency 00
Type of truck use of versions with straddles initial lift function 00
Forklift Use in Cold-Storage Rooms. 00
Using the truck with extension leads 00
Maintenance 00
Synoptic Table of Maintenance Operations 00
Supply Table 00
Tolerance table for forks and lift mast 00
Hoist verticality tolerance table 00
Speed tolerance table 00
Table of screws and their respective tightening torques 00
02 Diagnostics
Truck diagnostics 02
Connections before running truck diagnostics 02
Software for truck diagnostics 02
Electronic system diagnostics 02
“PC Console” software 02
Description of the PC CONSOLE menus 02
Menu description PARAMETER 02
Description of the TESTER menu 02
Analog signal acquisition (PROGRAM VACC) 02
Table of parameters 02
Alarms list 02
LES steering system diagnostics 02
“DiaMon – LES” software 02
11 Motor
Traction motor 11
Drive motor type 11
Drive disabling 11
Traction speed 11
Automatic deceleration when turning 11
Disassembly and reassembly of the traction motor 11
Drive unit assembly diagram 11
Removing the drive motor 11
22 Reducer
Disassembly and reassembly of the transmission gear 22
Instructions for assembly/ service on the reducer 22
Reducer gearbox drawing 22
Description of the reducer 22
Reducer gearbox group overhaul 22
Maintaining the reducer 22
Lubricating the transmission gear 22
Resetting the reduction gear oil level 22
Adjustment of the bevel gear system 22
31 Lift mast
Covers 31
Removing the motor compartment cover 31
Removing the battery cover 31
Assembling the casing 31
Compartment for accessing the battery charger supply cable (iffitted) 31
Movable operator step plate 31
Step plate assembly diagram 31
Removing and fitting the step plate 31
Step plate sensors 31
Movable operator side panels 31
Side panel assembly diagram 31
Hub torque assembly diagram 31
Removing the side panel assembly 31
45238042105 rev.01 [EN] V
Table of contents
42 Steering
Tiller 42
Tiller head controls 42
Anti-crush button 42
Disassembling the tiller body 42
Tiller head potentiometer 42
Disassembling the tiller assembly 42
Overhauling the tie rod barrel 42
Assembling the tiller assembly 42
Tiller cable layout diagram 42
Calibrating the tiller assembly 42
Tiller operating conditions 42
Electric steering 42
Steering system 42
Steering motor reducer diagram(before modification) 42
Disassembling the steering motor unit(before modification) 42
Motor reducer assembly overhaul 42
Motor reducer pin greasing 42
Motor reducer diagram(post-modification) 42
Disassembling the motor reducer assembly(post-modification) 42
Electrical steering system calibration 42
46 Wheels
Drive wheel, pivoting wheels and load rollers 46
Disassembly and reassembly of the drive wheel 46
Complete pivoting wheel unit 46
Disassembly and reassembly of the pivoting wheel 46
Load rollers 46
Removing and assembling the load castors 46
49 Brake system
Braking method 49
Braking devices and methods 49
Electromagnetic brake 49
Electromagnetic brake assembly diagram 49
Steps for assembling the electromagnetic brake 49
Calibration of the electromagnetic brake 49
VI 45238042105 rev.01 [EN]
Table of contents
60 Electrical and electronic system
Electrical/electronic system: general information.
Functional diagram
Changing fuses
Sleeves and connectors
COMBI system
Technical features of the electronic system
List of electronic system input/ output functions
Batteries and battery charger
Battery size and weight (for models without straddles initial lift function)
Battery size and weight (for models with straddles initial lift function)
Battery status indicator and hour meter
Battery Recharging
Recharging the battery using the on-board battery charger (optional)
Battery connectors (socket and plug)
Changing the battery (for models without straddles initial lift function)
Changing the battery (for models with straddles initial lift function)
71 Hydraulic components
Hydraulic control unit 71
2.2 kW/24 V controller: for model without straddles initial lift function 71
3 kW/24 V controller: for model without straddles initial lift function 71
24 V, 3 kW controller: for models with straddles initial lift function 71
Removing the hydraulic control unit and tank 71
Tank: oil level 71
Removal of proportional solenoid valve(before modification) 71
Removal of proportional solenoid valve(post-modification) 71
Replacing the complete pre-modification control unit with the post-modification control
un~ 71
Valve block for emergency lowering(for models with the straddle initial lifting function)
71
Replacing the non-return valve 71
Fork lifting cylinder 71
Lift cylinder unit(for models with the straddle initial lift function) 71
Lift cylinder overhaul 71
Assembling the lift cylinder 71
STILL
45238042105 rev.01 [EN] VII
Table of contents
80 Load lifting system
Lifting column 80
Removal and assembly of the lifting column 80
Disassembling and assembling column parts 80
Bleeding cylinders 80
Adjusting the chains (for models with straddle initial lift) 80
84 Load support system
Fork carriage 84
Removing and assembling the fork carriage runners 84
Forks, rods and levers 84
Removing and installing the levers(for models with the straddle initial lifting function) 84
Removal and replacement of the bushings 84
91 Optional
Standard and optional features 91
Standard and optional features

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