STILL STED Forklift Electric pallet truck EXU 16, EXU 18 EXU 20, EXU 20 S EXU 22, workshop Manual – PDF DOWNLOAD

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STILL STED Forklift Electric pallet truck EXU 16, EXU 18 EXU 20, EXU 20 S EXU 22, workshop Manual – PDF DOWNLOAD

FILE DETAILS:

STILL STED Forklift Electric pallet truck EXU 16 EXU 18 EXU 20 EXU 20 S EXU 22 workshop Manual – PDF DOWNLOAD

Language : English
Pages :252
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

STILL STED Forklift Electric pallet truck EXU 16 EXU 18 EXU 20 EXU 20 S EXU 22 workshop Manual – PDF DOWNLOAD

00 Product information
Truck features 00
EXU electric pallet trucks 00
Lithium-ion battery specification 00
Description of the lithium-ion battery A 1 and A2 00
Description of the lithium-ion battery B1 and B2 00
Safety guidelines 00
Slinging the truck 00
Lifting the truck 00
Lithium-ion safety guidelines 00
Technician electrical accreditation 00
01 Service
Maintenance 01
1000-hour/annual maintenance plan 01
3000-hour maintenance schedule 01
Maintenance plan for the lithium-ion battery 01
Transmission 01
Table of contents
Truck diagnostics 02
Accessing truck information 02
Diagnostics service box 02
Connecting a laptop to the USB CAN Box 02
CAN bus network 02
Lithium-ion battery diagnostics 02
Diagnostic connector of the Lithium-Ion battery 02
CAN bus network of the lithium-ion battery 02
Block diagram 02
Indicator light for the lithium-ion battery 02
Battery A 1 and A2 02
Analysing the battery condition 02
Questionnaire to identify battery condition 02
Error codes 02
Pictograms of error codes on the display 02
Reading and deleting the error list 02
11 Motor
Traction motor 11
Features of the traction motor 11
Removing the traction motor 11
Sensor 11
Rev sensor 11
Temperature sensor 11
11528070901 EN – 01/2020 V
Table of contents
23 Transmission
Drive unit 23
Description of the drive unit 23
Removing the drive unit 23
Transmission gear 23
Transmission gear 23
Reducer unit 23
Removing the transmission gear 23
30 Chassis bodywork and fittings
Platform 30
Overview 30
Removing the platform 30
Accessing the dashboard and the technical compartment 30
Access to the technical compartment 30
Battery compartment 30
Type of compartment 30
42 Steering braking and wheels
Tiller 42
Tiller 42
Cold-storage room version 42
Removing the tiller head 42
Gas-filled spring 42
Removal of the tiller 42
Brake 42
Electromagnetic parking brake Y1 42
Stabilisers 42
Stabilisers 42
Stabilisers (option) 42
Stabilisers (specific lithium-ion battery) 42
Wheels 42
Removing the drive wheel 42
Removing the stabiliser wheels 42
Removing the load arm components 42
Description -49
Replacing the BMS -51
Replacing the BMU harness -53
VI 11528070901 EN – 01/2020
Table of contents
60 Electrical equipment
EXU 16 – EXU 18 – EXU 20 – EXU 22 – EXU 20 S – EXU 22 S
General
Functions of EXU trucks equipped with LAC 02
Traction
Traction and hydraulic controller- LAC 02/ 1A1
Activation of the 1 A 1 controller
Functions of the “Inputs/Outputs” of the LAC 02
Speed reductions
Traction potentiometer
Creep Speed function (optional)
Operation checks
Electrical plate
Electrical components mounting plate
Display
Description
Changing the multifunction indicator
Electronic key
Digicode LFM GO
Changing the LFM box
On-board charger (option)
Features
Adjusting the on-board charger
On-board charger for lithium-ion/gel/lead batteries (option)
Features
Diagnostic help
Adjusting the on-board charger
Lithium-ion battery A 1 and A2 (EXU 16 ion – EXU 18 ion)
Location of connectors for the lithium-ion battery
Replacing the SMU harness (A1 battery) -54
Replacing the SMU harness (A2 battery) -56
Lithium-ion module -58
Replacing the A1 battery module -59
Replacing the A2 battery module -61
Overview -63
Replacing the contactor -65
Replacing the battery fuse -66
Lithium-ion module -81
Disassembling the B1 and B2 battery module -82
Reassembling the B1 and B2 battery module -85
Replacing the shunt -89
-91
Overview -91
Replacing the contact switch -93
Replacing the fuse -95
Table of contents
Module
Power plate
Lithium-ion battery socket
Display for lithium-ion batteries
Lithium-ion battery B1 and B2 (EXU 18 ion – EXU 20 ion)
Location of connectors for the lithium-ion battery
Replacing the cover provided
Replacing the push button provided
Replacing the diagnostic harness
Replacing the terminal block
Replacing the power cable
BMS
Module
Power plate
Lithium-ion battery socket
Display for lithium-ion batteries
Replacing the power cable
External charger for lithium-ion batteries (option)
Description
Working on the external charger
Side socket on lithium-ion battery
VIII 11528070901 EN – 01/2020
Charging lithium-ion batteries using an external charger
Installing the external charger
FleetManager (option)
Description of Fleet Manager
TDU: Access control
FleetManager option
70 Hydraulics
Pump-motor unit 70
Description 70
Removing the pump unit 70
Hydraulic equipment 70
Replacing the electro poppet valve (VNF 2G) with the electro poppet valve (VNF
3G) 70
81 Load lift system
Initial lift
Initial lift cylinder
Removing the Initial Lift cylinder
Removing the lift shaft assembly + push rods

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