STILL STED forklift EXH25 EXH 30 Pallet truck Workshop Manual – PDF DOWNLOAD

Description

STILL STED forklift EXH25 EXH 30 Pallet truck Workshop Manual – PDF DOWNLOAD

FILE DETAILS:

STILL STED forklift EXH25 EXH 30 Pallet truck Workshop Manual – PDF DOWNLOAD

Language : English
Pages : 212
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

STILL STED forklift EXH25 EXH 30 Pallet truck Workshop Manual – PDF DOWNLOAD

00 Product information
Foreword 00
EXH 25 – EXH 30 pallet truck 00
Serial numbers 00
Recommended lubricants 00
Lithium-ion battery specification 00
Description of the lithium-ion battery B1 and B2 00
Safety guidelines 00
Slinging the truck 00
Lifting the truck 00
Lithium-ion safety guidelines 00
Technician electrical accreditation 00
01 Service
Maintenance 01
Steering, braking and wheels 01
02 Diagnostic
Diagnostic tools 02
STEDS-Navigator 02
Truck diagnostics 02
Accessing truck information 02
Diagnostics service box 02
Connecting a laptop to the USB CAN Box 02
CAN bus network 02
Lithium-ion battery diagnostics 02
Diagnostic connector of the lithium-ion battery 02
CAN bus network of the lithium-ion battery 02
Indicator light for the lithium-ion battery 02
Block diagram 02
IV 11538012051 EN – 10/2019
Table of contents
Error codes for the lithium-ion battery B1-B2 02
Troubleshooting flow chart 02
Analysing the battery condition 02
Questionnaire to identify battery condition 02
Error codes 02
Alarms interpretation (only for fault codes from 200 onwards) 02
Reading and deleting the error list 02
Display-operating unit 02
Pictograms of error codes on the display 02
11 Traction motor
Description 11
Technical features of the 1 5-kW traction motor 11
Location of the components and traction motor 11
Check 11
Preparation 11
Visual inspection 11
Traction motor winding test 11
Rotor testing 11
Cleaning the motor 11
Sensors 11
Rev sensor 11
Temperature sensor 11
23 Transmission
Transmission gear unit 23
Transmission gear 23
Exploded view of the transmission gear 23
30 Chassis, bodywork and fittings
Linkage of the truck 30
Adjusting the push rods 30
Battery lock 30
Changing the side access battery 30
STILL
11538012051 EN – 10/2019 V
Table of contents
42 Steering, braking and wheels
ES30-24 unit 42
Electric steering unit ES30-24 42
Description 42
Technical data 42
Standard tiller 42
General 42
Cold-storage room version 42
Removing the tiller head 42
Gas damper 42
Setpoint sensor 3B2 42
Steering centre unit 42
Features of the Hall effect sensor 42
Principle of the Hall effect sensor 42
Electromagnetic brake 42
Electromagnetic parking brake (on 1 5-kW motor) 42
Brake signal Y1 42
Drive wheel 42
Versions 42
Electrostatic charge 42
Applications for the main types of drive wheel 42
Types of wear on drive wheels 42
Load wheels 42
Types of load wheel 42
Stabilisers 42
Presentation of the modular stabilisers 42
Configuring the modular stabilisers 42
Modular stabilisers with elastomer pads 42
Light modular stabilisers 42
Hard modular stabilisers 42
Hydraulic modular stabilisers 42
50 Control devices
Accelerator function 50
Traction potentiometer 50
Table of contents
60 Electrics/electronics
Safety 60
Cleaning the electrical system 60
Insulation testing 60
Electromagnetic compatibility 60
General 60
Location of the connectors 60
Location of components 60
Fuses 60
Traction and lifting (LAC) 60
LAC traction and lifting controller (1A1) 60
Functions of the “Inputs/Outputs” of the LAC 60
Activating controllers 1 A 1 and 3A 1 60
Factory parameters for the LAC controller 60
Central negative point 60
Traction contact switch 1 K2 60
Creep Speed function (optional) 60
Operation checks 60
Electric steering (ES30-24) 60
Electric steering unit ES30-24 60
Functions of the “inputs/outputs” of the ES30-24 60
Switching on the ES30-24 unit 60
Calibrating the steering unit ES30-24 60
On-board charger (option) 60
Features 60
Adjusting the on-board charger 60
Help for diagnostics 60
On-board charger for lithium-ion/gel/lead batteries (option) 60
Features 60
Diagnostic help 60
Adjusting the on-board charger 60
Lithium-ion battery B 1 and B2 60
Location of connectors for the lithium-ion battery 60
Replacing the cover provided 60
Description -62
Replacing the BMS -63
Lithium-ion module -65
Disassembling the B1 and B2 battery module -66
Reassembling the B1 and B2 battery module -69
Replacing the shunt -73
Overview -75
Replacing the contact switch -76
Replacing the fuse -78
11538012051 EN – 10/2019 VII
Table of contents
Replacing the push button provided
Replacing the diagnostic harness
Replacing the terminal block
Replacing the power cable
External charger for lithium-ion batteries (option) 60
Description 60
Working on the external charger 60
Side socket on lithium-ion battery 60
Installing the external charger 60
Hydraulics controls 60
Checking the operation of the solenoid valves of the hydraulic stabilisers (option) 60
Operation of the hydraulic stabilisers when cornering 60
Inclinometer 60
Operating the initial lift 60
Stroke-end of load arms in lowered position (1 B3) 60
Stroke-end of load arms in upper position (1 B4) 60
Electronic key 60
LKU 21 guide 60
70 Hydraulics
Hydraulic system
Main hydraulic system
Stabiliser hydraulic system (option)
VIII 11538012051 EN – 10/2019
Features of the initial lift cylinders
Operational logic of the initial lift (2 5 t)
Pump-motor unit
Description of the pump-motor unit (2 5 t)
Description of the pump-motor unit (3 t)

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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