STILL STED Forklift FM-X FM-X N FM-X W FM-X EW, FM-X SE FM-X-10 FM-X-12 FM-X-14 FM-X-17 FM-X-20 FM-X-22 FM-X-25 Reach trucks Workshop Manual – PDF DOWNLOAD

Description

STILL STED Forklift FM-X FM-X N FM-X W FM-X EW FM-X SE FM-X-10 FM-X-12 FM-X-14 FM-X-17 FM-X-20 FM-X-22 FM-X-25 Reach trucks Workshop Manual – PDF DOWNLOAD

FILE DETAILS:

STILL STED Forklift FM-X FM-X N FM-X W FM-X EW FM-X SE FM-X-10 FM-X-12 FM-X-14 FM-X-17 FM-X-20 FM-X-22 FM-X-25 Reach trucks Workshop Manual – PDF DOWNLOAD

Language : English
Pages : 362
Downloadable : Yes
File Type : PDF

DESCRIPTION:

STILL STED Forklift FM-X FM-X N FM-X W FM-X EW FM-X SE FM-X-10 FM-X-12 FM-X-14 FM-X-17 FM-X-20 FM-X-22 FM-X-25 Reach trucks Workshop Manual – PDF DOWNLOAD

Safety information
Safety instructions
Electrical system
Working on the converter

Due to the internal energy accumulator in the converter and control units, there may be dangerously high voltages at the electrical connections in the event of a fault- even after the battery male connector has been disconnected.

Do not touch live contact points such as the positive and negative connections of the power control units! Before working on electrical power connections, always check the voltage between all contacts and between the contacts and the truck chassis using a suitable measuring device (capable of measuring up to 1000 V DC). Discharge the intermediate circuit.

The truck must be jacked up for various types of
maintenance work.
The following must be taken into consideration
when doing this:
• Only use hydraulic jacks with an adequate load
capacity.
• Use only approved hardwood blocks to jack up
the truck.
• Only jack up the truck on a level surface.
• Secure the truck against rolling away and
dropping.
• Only jack the truck up at the specified points.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

STILL STED Forklift FM-X FM-X N FM-X W FM-X EW FM-X SE FM-X-10 FM-X-12 FM-X-14 FM-X-17 FM-X-20 FM-X-22 FM-X-25 Reach trucks Workshop Manual – PDF DOWNLOAD

00 Product information
Foreword oo-
About FM-X, FM-X N, FM-X W, FM-X EW, FM-X SE 00-
Safety information oo- 2
Safety instructions Electrical system 00- 2
Jacking up the tow tractor 00- 2
Securing the fork carriage 00- 4
Parking the truck so it is secured for service work
01 Service
Maintenance
00- 6
01-
Maintenance instructions 01-
Maintenance – 1000 hours/year 01- 3
Maintenance – 3000 hours/every two years 01- 7
Additional maintenance guidelines for using the truck in a cold store – 500 hours or every
12 weeks 01- 9
Tools 01-1 o
Measuring and testing equipment 01-1 0
Tools (general) 01-10
Hamessesandhoists, 1 0t-3 5t 01-12
Standardised tightening torques for standard-pitch threads and fine-pitch threads 01-13
Standardised tightening torques for hose fittings 01-13
02 Diagnostics
Introduction to DiaMon 02-
ST EDS-Navigator 02-
CAN box diagnostics 02- 2
Diagnostic set-up 02- 3
Starting DiaMon 02- 4
Working with DiaMon 02- 5
Reading out and clearing the error list 02- 5
Reading out access codes 02- 6
Onboard truck configuration 02- 7
General 02- 7
Height pre-selection teach-in 02-10
General 02-10
Procedure 02-11
—- – 51908012001 EN -08/2016 IX
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Table of contents
11 Eledric motor
Traction motor 11-
General 11-
Testing 11- 2
Repair 11- 2
Maintenance 11- 6
Rev sensor 11- 7
General 11- 7
Temperature sensor 11- 8
General 11- 8
Testing 11- 9
Repair 11-10
22 Mechanical drive axle
Front bevel gears 22-
General 22-
Testing 22- 3
Repair 22- 4
Corona electrode 22-12
Maintenance 22-12
31 Chassis
Driver’s compartment mounting 31-
Driver’s compartment design – Repairs 31-
Side chassis supports 31- 8
Adjusting the side chassis supports 31- 8
Reach carriage 31-11
Adjusting the side guide rollers on the reach carriage 31-11
Adjusting the eccentric guide rollers on the reach carriage 31-14
Retrofitting optional guide rollers 31-15
Energy chain 31-16
Support mounting for the energy chain 31-16
34 Driver’s compartment
X
Electrical driver’s compartment adjustment mechanism 34-
General 34-
Repair 34- 3
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Table of contents
42 Steering system
Electric steering (ELK) 42-
Electric steering – Overview 42-
Steering unit – Overview 42- 3
Checking the steering unit 42- 4
Steering unit – Repair 42- 5
Steering unit – maintenance 42- 7
Emergency steering 42- 8
Setpoint device 42- 9
Setpoint device – overview 42- 9
Checking the setpoint device 42-11
Setpoint device – Repair 42-13
Setpoint device – maintenance 42-14
Actual-value device 42-15
Actual-value t ransm itte r – overview 42-15
Checking the actual-value t ransm itter 42-15
Actual-value transm itter- repair 42-17
Actual-value t ransm itte r – maintenance 42-22
46 Wheels and tyres
Wheels (standard truck) 46-
Drive wheel 46-
General 46-
Maintenance 46-
Running wheel 46- 2
General 46- 2
Repair 46- 3
Maintenance 46- 4
Wheels (FM-X SE) 46- 5
Drive wheel 46- 5
General 46- 5
Maintenance 46- 5
Running wheel 46- 6
General 46- 6
Repair 46- 7
Maintenance 46- 8
—- – 51908012001 EN -08/2016 XI
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Table of contents
49 Brake system
Brake system 49-
General 49-
Electric operating brake 49- 2
General 49- 2
Hydraulic operating brake 49- 3
General 49- 3
Testing 49- 5
Repair 49- 7
Maintenance 49-14
Parking brake 49-15
General 49-15
Testing 49-16
Repair 49-18
Maintenance 49-19
50 Operating devices
XII
Single pedal -Accelerator with dual track potentiometer 50-
Overview of the accelerator 50-
Checking the accelerator 50- 2
Repairing the accelerator 50- 3
Foot switch 1 S25 50- 6
Dual pedal 50- 7
General 50- 7
Function 50- 9
Testing 50- 11
Repair 50-13
Maintenance 50-17
Joystick 4Plus / fingertip switch 50-18
Signal converter of joystick 4Plus / fingertip switch 50-18
General 50-18
Testing 50-20
Repair 50-22
Configuration of joystick 4Plus / fingertip switch 50- 24
Truck equipment: Lifting/ lowering/ tilting/ transition shift/ Auxiliary hydraulics:
none 50-24
Truck equipment: Lifting/ lowering/ tilting/ transition shift/ Auxi liary hydraulics 1: fork
arm positioner / Auxiliary hydraulics 2: none 50-25
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Table of contents
Truck equipment: Lifting/ lowering/ tilting/ transition shift/ Auxiliary hydraulics 1: fork
arm positioner /Auxiliary hydraulics 2: turret 50-26
Truck equipment: Lifting/ lowering/ tilting/ transition shift/ Auxiliary hydraulics 1: turn
fork/ Auxiliary hydraulics 2: none 50-27
Truck equipment: Lifting/ lowering/ tilting/ transition shift/ Auxiliary hydraulics 1: fork
arm positioner / Auxiliary hydraulics 2: turn fork 50-28
Truck equipment: Lifting/ lowering /tilting /transition shift/ Auxiliary hydraulics 1: turret/
Auxiliary hydraulics 2: none 50-29
Truck equipment: Lifting/ lowering/ tilting /transition shift/ Auxiliary hydraulics 1: none/
Auxiliary hydraulics 2: clamp fork 50-30
Truck equipment: Lifting/ lowering/ tilting/ transition shift/ Auxi liary hydraulics 1: load
holder (vertical)/ Auxiliary hydraulics 2: none 50-31
Truck equipment: Lifting/ lowering/ tilting/ transition shift/ Auxiliary hydraulics 1: fork
carriage with auxiliary lift/ Auxiliary hydraulics 2: none 50-32
—- – 51908012001 EN -08/2016 XIII
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Table of contents
56 Display elements
Display 56-
General 56-
Testing 56- 3
Repair 56- 3
Maintenance 56- 6
Operating console 56- 7
General 56- 7
Testing 56- 8
Repair 56- 9
Maintenance 56-11
60 Electrical enclosure
XIV
General 60-
Parameter management 60-
Error ring buffer 60- 2
Insulation testing (truck) 60- 3
Insulation testing on the drive battery 60- 5
Insulation testing of traction motor 60- 6
Pump motor insulation testing 60- 8
Wiring 60-1 o
Power cables 60-10
Maintenance guidelines for power cables 60-11
Repair- Contact elements 60-11
DC/DC converter 60-13
General 60- 13
Sensor system 60-15
Foot switch
Seat switch
60-15
60-16
Reach measurement system 60-17
Pressure sensor for the hydraulics 60-21
General 60-21
Testing 60-23
Repair 60-25
CAN power port 60-28
CAN-Power-Port(CPP) 60-28
CPP lighting 60-28
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Table of contents
Fuses 60-30
Fuse assignment 60- 30
64 Eledronic controls
Switch-on sequence 64-
Switch-on sequence of the electronic components 64-
Active load stabilisation (ALS) 64- 2
General 64- 2
Requirements for ensuring functionality 64- 2
Suppression capacitor of the ALS atthe converter 64- 4
Strain gauge (DMS) for the active load stabilisation system (ALS) 64- 5
Reach truck control unit (RCU) 64- 8
Reach truck control unit (RCU) 64- 8
XA/XB plug (RCU) – Changing the pin assignment 64-12
CAN bus 64-14
CAN bus 64-14
Converter 64-20
Converter – Overview 64-20
Converter – Supply and enabling 64-25
Converter – Charging the condenser 64-25
Converter – Rev sensor analysis 64-26
Converter – Temperature monitoring 64-26
Checking the converter 64-27
Converter – Repair 64- 30
Converter – Maintenance 64- 30
69 Battery and accessories
Traction battery 69-
Battery 69-
Discharge indicator 69- 4
70 Hydraulics, general
Safety check 70-
Lowering safety test 70-
Safety checks of hose assembly 70-
Basic hydraulics 70- 2
Oil tank 70- 2
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Table of contents
General 70- 2
Testing 70- 2
Repair 70- 3
Maintenance 70- 4
Bleeding the hydraulic system 70- 4
Bleeding the hydraulics 70- 4
Releasing the pressure from the hydraulics 70- 5
Releasing the pressure from the hydraulics 70- 5
Compact hydraulic plug system STH-C 70- 7
General 70- 7
Assembly 70-10
71 Working hydraulics
Pump-motor unit 71-
General 71-
Repair 71-
Hydraulic pump 71- 4
General 71- 4
Testing 71- 5
Repair 71- 6
Parameterising 71- 7
Maintenance 71- 7
Pump motor 71- 8
General 71- 8
Testing 71- 9
Repair 71- 9
Maintenance 71-10
Temperature sensor 71-10
General 71-10
Testing 71-11
Repair 71-12
Reach cylinder 71-13
Positioning the reach cylinders 71-13
Tilt cylinder 71-14
Screw-in depth of the tilt cylinder in the rod end bearing 71-14
76 Valves
Valve block 76-
Reach carriage valve block 76-
Genera I 76-
Testing 76- 1
Repair 76- 2
XVI 51908012001 EN – 08/2016 STILL
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Table of contents
Emergency lowering valve 76- 4
General 76- 4
Electrical testing of the valves 76- 6
Voltage measured values for proportional valves and control valves 76- 6
Pressure relief valve 76- 7
General 76- 7
Testing 76- 8
Adjusting 76- 9
Directional control valve 76-10
Main lift lifting 76-10
General 76-10
Testing 76-11
Repair 76-12
Tilting 76-13
General 76-13
Testing 76-14
Repair 76-15
Transition shift 76-16
General 76-16
Testing 76-17
Repair 76-18
Lowering brake valve with exhaust valve 76-19
General 76-19
Repair 76-20
Exhaustvalve2Y21 (ISO valve) 76-21
Testingtheexhaustvalve2Y21 (ISO valve) 76-21
Proportional valve 76-23
Main lift lowering 76-23
General 76-23
Testing 76-24
Repair 76-25
Shifting 76-26
General 76-26
Testing 76-27
Repair 76-29
81 Lift mast
Lift mast 81-
General technical data 81-
Telescopic lift mast 81- 2
Triplex lift mast 81- 3
Lift mast – Changing the lift mast configuration 81- 4
Pre-tension of the hydraulic hoses during installation (fork tilter / sideshift, auxiliary
hydraulics) 81- 5
Pre-tension of the cable harness during installation (fork tilter / sideshift, auxiliary hydraulics)
81- 6
Lift mast- Removal 81- 7
Lift mast- Installation 81- 9
Load chains 81-13
Load chains-Checking and cleaning 81-13
AdjustingtheloadchainsTelescopicliftmast 81-14
Outer load chain Triple mast 81-16
MiddleloadchainTriplexliftmast 81-18
End position damping 81-20
End position damping, type B (bottom) 81-20
End position damping, type A (top) 81-21
Line break safety valve 81-22
Line break safety valve 81-22
90 Special equipment/accessories
Optional equipment 90-
Height preselection 90-
General 90- 1
Definition 90- 2
Function 90- 4
Operation 90- 8
Levels teach-in 90-10
Reach/lower lock 90-12
Calibratingthereach/lowerlock(variant) 90-12
92 Other accessories
XVIII
Devices 92-
Dynometer 92

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