STILL STED forklift FXH 20 FXH 25 Pallet Truck Workshop Manual – PDF DOWNLOAD

00 Product information
Foreword 00
Pallet truck with driver seated FXH 20 FXH 25 00
Serial numbers 00
Recommended lubricants 00
Description of the lithium-ion battery 00
Description of the lithium-ion battery B1 and B2 00
Safety guidelines 00
Slinging the truck 00
Lifting the truck 00
Lithium-ion safety guidelines 00
Technician electrical accreditation 00
01 Service
Maintenance 01
1000-hour maintenance plan 01
5000-hour maintenance plan 01
10,000-hour service plan 01
Maintenance schedule for lithium-ion batteries 01
Steering, braking and wheels 01
Standardised tightening torques for standard-pitch threads and fine-pitch threads 01
Tools, insulated up to 1000 V 01
Measuring and testing equipment 01
02 Diagnostic
Diagnostic tools 02
STEDS-Navigator 02
Truck diagnostics 02
Accessing truck information 02
Diagnostics service box 02
Connecting a laptop to the USB CAN Box 02
CAN bus network 02
Table of contents
Lithium-ion battery diagnostics 02
Diagnostic connector of the lithium-ion battery 02
CAN bus network of the lithium-ion battery 02
Indicator light for the lithium-ion battery 02
Block diagram 02
Error codes for the lithium-ion battery B1-B2 02
Troubleshooting flow chart 02
Analysing the battery condition 02
Questionnaire to identify battery condition 02
Error codes 02
Reading and deleting the error list 02
Pictograms of error codes on the display 02
11 Traction motor
Description 11
Features of the traction motor 11
Location of components 11
Check 11
Preparation 11
Visual inspection 11
Traction motor winding test 11
Rotor testing 11
Cleaning the motor 11
Sensors 11
Rev sensor 11
Temperature sensor 11
23 Transmission
Transmission gear 23
Description 23
Transmission gear unit 23
30 Chassis, bodywork and fittings
Fixed chassis 30
Accessing the technical compartment 30
Accessing the dashboard components 30

Brake pedal potentiometer 7B1 -14
11548012121 EN – 01/2020 V
Table of contents
Driver’s platform 30
Description of the adjustable floor 30
Operator presence detection 30
Chair 30
Description of the seat 30
Seat heater (option) 30
Linkage of the truck 30
Load lift system with level compensator 30
Load lift system without level compensator 30
Adjusting the push rods 30
Battery compartment 30
Types of compartment 30
Battery lock 30
42 Steering, braking and wheels
Steering unit ES30-24 42
General 42
Description 42
Technical data 42
Adjusting the electric steering ES30-24 42
Control unit 42
Description of the steering wheel 42
Description of the joystick (option) 42
Setpoint sensor 3B2 42
Steering centre 42
Description of the pivot 42
Features of the Hall effect setpoint sensor 42
Principle of the Hall effect sensor 42
Brake system 42
Operation of the brake system 42
VI 11548012121 EN – 01/2020
Table of contents
Stabiliser 42
Features of the fixed stabiliser 42
Stabiliser height adjustment 42
Wheels 42
Description of the wheels 42
Types of drive wheel 42
Types of wear on drive wheels 42
Types of stabiliser wheels 42
Types of load wheel 42
50 Control devices
Traction and lift 50
Traction function (version without pedal) 50
Traction function (single pedal version) 50
Traction function (dual pedal version) 50
Initial lift function on the joystick 50
60 Electrics/electronics
Safety 60
Cleaning the electrical system 60
Insulation testing 60
Electromagnetic compatibility 60
General 60
Technical compartment 60
Location of connectors 60
Fuses 60
Contact switches 60
Emergency off switch 60
Hom (4H1) 60
Traction 60
Traction and lifting controller 60
Functions of the inputs/outputs of the LAC 60
Switching on controllers 1A1, 3A1 and 7A1 60
Speed reductions 60
Central negative point 60
Central positive point 60
STILL
-25
-26
Rev sensor (1B2) -26
Temperature sensor (1B6) -29
Electromagnetic brake (Y1) -33
Forklift operator presence detection (1S9) -34
Fan (9M1) -35
Description -50
Replacing the BMS -51
-53
Lithium-ion module -53
Disassembling the B1 and B2 battery module -54
Reassembling the B1 and B2 battery module -57
Replacing the shunt -61
-63
Overview -63
Replacing the contact switch -64
Replacing the fuse -66
Table of contents
Parameterising the control module
Operation checks
Electric steering
Electric steering unit ES30-24
Functions of the “inputs/outputs” of the ES30-24
Switching on the ES30-24 unit
Braking
Braking controller 7 A 1
Braking controller synoptic diagram
Lithium-ion battery B 1 and B2
Location of connectors for the lithium-ion battery
Replacing the cover provided
Replacing the push button provided
Replacing the diagnostic harness
Replacing the terminal block
Replacing the power cable
BMS
Module
Power box
Charger for lithium-ion batteries (option)
Description
Installing the external charger
Display
Description of the display
Display operating unit
Operation of the display unit
Table of contents
Electronic key 60
Digicode LFM GO 60
FleetManager (option) 60
FleetManager description 60
TDU: Access control 60
FleetManager™ option 60
70 Hydraulics
Hydraulic system 70
Features of the initial lift cylinders 70
Main hydraulic system 70
Operational logic of the initial lift 70
Main hydraulic system (FXH 25) 70
Operational logic of the initial lift (FXH 25) 70
Pump-motor unit 70
Description of the pump-motor unit 70
Description of the pump-motor unit (FXH 25)