STILL STED Forklift FXV 14N, FXV 16N Pallet stacker with driver seated Workshop Manual – PDF DOWNLOAD

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STILL STED Forklift FXV 14N, FXV 16N Pallet stacker with driver seated Workshop Manual – PDF DOWNLOAD

FILE DETAILS:

STILL STED Forklift FXV 14N, FXV 16N Pallet stacker with driver seated Workshop Manual – PDF DOWNLOAD

Language : English
Pages : 204
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

STILL STED Forklift FXV 14N, FXV 16N Pallet stacker with driver seated Workshop Manual – PDF DOWNLOAD

00 Product information – – – – – – – 00-
Pallet stacker with driver seated mode FXV 14N-FXV 16N _ _ _ _ _ _ __ _ 00-
Serial numbers _____ __________________________ _ 00- 2
Recommended lubricants _ _ __ _ 00- 6
Description of the lithium-ion battery ______________ ___ _ 00- 7
Description of the lithium-ion battery B1 and B2 _ 00- 7
Safety guidelines _ 00- 8
Slinging the truck _ 00- 8
Lifting the truck _____ __ _ 00- 8
Working on the lift mast _ 00-10
Emergency lowering of the mast 00-11
Lithium-ion safety guidelines _ 00-12
Technician electrical accreditation 00-12
01 Service
Maintenance 01-
1000-hour/annual maintenance plan _ 01-
3000-hour/two-year maintenance plan _ _ _ _ _ _ _ 01- 2
5000-hour maintenance plan _ 01- 2
Tools 01- 3
Standardised tightening torques for standard-pitch threads and fine-pitch threads _ 01- 3
Measuring and testing equipment _ _ _ _ _ _ 01- 4
02 Diagnostics
Diagnostic tool
ST EDS-Navigator
Truck diagnostics
Accessing truck information _
Diagnostics service box _ __ _
Connecting a laptop to the USB CAN Box _
CAN bus network __ _
Lithium-ion battery diagnostics _
Diagnostic connector of the lithium-ion battery _ _ _ _ _ _ _ __ _
CANbusnetworkofthelithium-ionbattery _
Indicator lightforthe lithium-ion battery _
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Block diagram 02-1 o
Errorcodesforthelithium-ionbattery81-B2 02-11
Troubleshooting flow chart 02-14
Analysing the battery condition 02-25
Questionnaire to identify battery condition 02-27
Error codes 02-28
Reading and deleting the error list 02-28
Pictograms of error codes on the display 02- 30
11 Traction motor
Description 11-
Features of the traction motor 11-
Location of components 11- 3
Checking 11- 4
Preparation 11- 4
Visual inspection 11- 4
Traction motor winding test 11- 4
Rotor testing 11- 4
Cleaning the motor 11- 5
Sensors 11- 6
Rev sensor 11- 6
Temperature sensor 11- 7
23 Transmission
Drive unit 23-
Description of the drive unit 23-
Transmission gear 23- 2
Description 23- 2
Reducer unit 23- 4
30 Chassis, bodywork and fittings
IV
Fixed chassis 30-
Accessing the technical compartment
Accessing the dashboard components
30-
30- 2
Driver’s platform 30- 3
Description of the adjustable floor 30- 3
Operator presence detection 30- 4
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Table of contents
Linkage of the truck 30- 5
Load lift system with level compensator 30- 5
Load lift system without level compensator 30- 7
Battery compartment 30- 8
Types of compartment 30- 8
Battery lock 30- 9
42 Steering, braking and wheels
ES30-24 steering unit 42-
General 42-
Description 42- 2
Technical data 42- 3
Control unit 42- 4
Description of the steering wheel 42- 4
Description of the steering knob 42- 5
Description of the control module 42- 6
Description of the joystick (option) 42- 8
Setpoint sensor 3B2 42- 9
Steering centre 42- 9
Description of the pivot 42-10
Features of the Hall effect setpoint sensor 42-11
Principle of the Hall effect sensor 42-12
Electromagnetic brake 42-13
Features 42-13
Stabiliser 42-14
Featuresofthefixedstabiliser 42-14
Stabiliser height adjustment 42-15
Wheels 42-17
Description of the wheels 42-17
Types of drive wheel 42-18
Types of wear on drive wheels 42-19
Typesofstabiliserwheels 42-20
Types of load wheel 42-21
50 Control devices
Control module soTraction
function on the control module 50-
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Main lift function on the control module 50- 2
Horn function on the control module 50- 3
Joystick (option) 50- 4
Functions of the joystick 50- 4
60 Electrics/electronics
VI
Safety 60-
Safety guidelines for electrical equipment 60-
Cleaning the electrical system 60- 2
Insulation testing 60- 4
Electromagnetic compatibility 60- 5
General 60- 6
Technical compartment 60- 6
Location of connectors 60- 7
Fuses 60- 8
Contact switches 60-10
Emergency off switch 60-10
Horn(4H1) 60-11
Traction and lifting 60-12
Traction and lift controller 60-12
Functions of the inputs/outputs of the LAC 60-13
Activating controllers 1 A 1 and 3A 1 60- 15
Speed reductions 60-17
Central negative point 60- 18
Central positive point 60-20
Electric steering 60-21
Electric steering unit ES30-24 60-21
Functions of the “inputs/outputs” of the ES30-24 60-22
Switching on the ES30-24 unit 60-23
Lithium-ion battery B 1 and B2 60-25
Location of connectors for the lithium-ion battery 60-25
Replacing the cover provided 60-26
Replacing the push button provided 60-28
Replacing the diagnostic harness 60-29
Replacingtheterminal block 60-30
Replacing the power cable 60- 31
BMS 60- 32
Description 60-32
Replacing the BMS 60-33
Module 60- 35
Lithium-ion module 60-35
DisassemblingtheB1 andB2batterymodule 60-36
Reassembling the B1 and B2 battery module 60-39
Replacing the shunt 60-42
Power box 60-44
Overview 60-44
Replacing the contact switch 60-45
Replacing the fuse 60-4 7
Charger for lithium-ion batteries (option) 60-48
Description 60-48
Installing the external charger 60-51
Hydraulic controls 60- 52
Main lift operation 60- 52
Display 60- 56
Description of the display 60- 56
Display operating unit 60- 58
Operation of the display unit 60- 58
Electronic key 60- 63
Digicode LFM GO 60- 63
FleetManager™ (option) 60-65
FleetManager description 60- 65
TDU: Access control 60- 66
FleetManager™ option 60-67
70 Hydraulics
Hydraulic system 70-
Description 70-
Main Lift operation flow chart 70- 2
Initial Lift operation flow chart 70- 3
Operational logic of the booster 70- 4
Pump-motor unit 70- 6
Operation of the pump-motor unit 70- 6
Identification of the solenoid valves 70-10
Technical characteristics of pump-motor units 70-11
Tightening torques of the pump-motor units 70-13
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Bleeding the pump-motor unit 70-17
Changing the filter and adjusting the cut-off 70-18
Pressure sensor 70- 20
Description 70- 20
81 Lift mast
Main lift 81-
Speed limitations (lifting/lowering) 81-
Fork position detector286 (0 3 m from the ground) 81- 2
Forkheightmagneticdetector286(1 5mfromtheground) 81- 3

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