STILL STED forklift LTX50 LTX-FF 05 10 OPX20 25 OPX 20 PLUS 25 PLUS OPX-D20 OPX-L 1216 20 OPX-L20S Tow tractors Order pickers Workshop Manual – PDF DOWNLOAD

Description

STILL STED forklift LTX50 LTX-FF 05 10 OPX20 25 OPX 20 PLUS 25 PLUS OPX-D20 OPX-L 1216 20 OPX-L20S Tow tractors Order pickers Workshop Manual – PDF DOWNLOAD

FILE DETAILS:

STILL STED forklift LTX50 LTX-FF 05 10 OPX20 25 OPX 20 PLUS 25 PLUS OPX-D20 OPX-L 1216 20 OPX-L20S Tow tractors Order pickers Workshop Manual – PDF DOWNLOAD

Language : English
Pages : 450
Downloadable : Yes
File Type : PDF

DESCRIPTION:

STILL STED forklift LTX50 LTX-FF 05 10 OPX20 25 OPX 20 PLUS 25 PLUS OPX-D20 OPX-L 1216 20 OPX-L20S Tow tractors Order pickers Workshop Manual – PDF DOWNLOAD

Product information – General points
Introduction
Layout

This workshop manual essentially has two parts:
? General information on the product, diagnosis
of malfunctions and special tools: Group 00
? Repair instructions: Groups 02 to 100

• Each part of the current manual is composed of a set of separate sheets that are ?led in a STILL binder according to their group number. The manual is organised according to the same rules used for the spare parts catalogue, which is divided into sub-groups (assemblies or construction groups).
• To make it as simple as possible to identify the assemblies presented in this manual, the number of each assembly is printed in the upper right-hand corner of each page. Where necessary, we have included tables to provide the maintenance department with relevant technical data.
• These tables must also be consulted by experienced mechanics. The manual contains a detailed description of truck design features, as well as component and assembly operating features. To supplement the operations described in this manual, comments, instructions and explanatory diagrams have also been provided.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

STILL STED forklift LTX50 LTX-FF 05 10 OPX20 25 OPX 20 PLUS 25 PLUS OPX-D20 OPX-L 1216 20 OPX-L20S Tow tractors Order pickers Workshop Manual – PDF DOWNLOAD

00 Product information
Product information – General points oo
Introduction 00
Composition of the truck serial number 00
Data plate 00
Location of nominal value designation plate 00
Location of chassis marking designation plate 00
Safety instructions oo
Electrical safety measures 00
Using an overhead crane to lift the L TX 50 / OPX 20-25 / OPX 20 Plus-25 Plus 00
L TX-FF 05/10 lifting 00
Safely servicing the truck from the drive side 00
Safely servicing the truck from the fork side 00
Emergency lowering of the forks/operator step plate/hydraulic trailers 00
Maintenance oo
Oil and lubricant supply tables 00
Maintenance plans 00
Electrical insulation test 00
Using threadlock 00
Table of tightening torques in Nm 00
02 Diagnostics
Diagnostics – General points
Diagnostic connector ‘6X 1’
CAN-bus network
Diagnostics equipment
PTX File Management
Alarms list
Downloading the error list in “XPS” format
L TX/OPX Alarms List
Alarms interpretation ( only for fault codes from 200 onwards)
List of specific alarms for a Li-Ion battery
Software
Diagnostic software
“Measurement” menu (F4)
Lithium-ion battery diagnostics
VIII 45878042101 EN – 6/2019
Table of contents
11 Traction motor
Traction motor (for trucks produced before May 2018) 11
Technical features 11
Exploded view 11
Removing the traction motor 11
Speed sensor (for trucks produced before May 2018) 11
Removing the traction motor rev sensor 11
Temperature sensor (for trucks produced before May 2018) 11
Replacing the traction motor temperature sensor 11
Temperature sensor PT1000 11
OWD – One Wheel Drive – traction motor (for trucks produced after June
2018) 11
Configuring the drive unit 11
Technical features 11
Exploded view 11
OWD speed sensor (for trucks produced after June 2018) 11
Technical features 11
OWD temperature sensor (for trucks produced after June 2018) 11
Technical features 11
22 Reduction gear unit
Reduction gear unit (for trucks produced before May 2018) 22
Technical features 22
Exploded view 22
Description of the reducer 22
Removing the reduction gear unit 22
Changing the oil of the reduction gear unit 22
Removing and overhauling the drive reducer 22
OWD – One Wheel Drive – reduction gear unit (for trucks produced after
June 2018) 22
Technical features 22
Exploded view 22
Removing the reduction gear unit 22
31 Basic truck
Hoods 31
Removing the covers 31
Disassembling the standard step plate – 4
Replacing the gas spring – 13
Elevating step plate sensors – 14
Adjusting the reach of the elevating step plate – 18
Removing the gas spring – 22
Removing the elevating step plate – 24
Replacing the pivoting wheels and re?lling the oil – 8
Table of contents
Operator step plate 31
Removing the operator step plate sensors 31
Standard operator step plate 31
42 Electric steering
Steering motor unit 42
ES30-24 42
ES30-24 inputs/outputs 42
Removing the ES30-24 42
Electrical steering system maintenance 42
46 Wheels
Drive wheel 46
Removing the drive wheel 46
Removing the drive wheel (L TX-FF) 46
Pivoting wheel 46
Removing the single pivoting wheel 46
Disassembling the double pivoting wheel 46
Pivoting wheel with hydraulic damper 46
Table of contents
49 Braking system
Electromagnetic brake (for trucks produced before May 2018) 49
Operation 49
Removing and adjusting the electromagnetic brake 49
50 Control elements
Cockpit 50
Removing and adjusting the tilt/height of the Cockpit (STILL EASY DRIVE) 50
cockpit ‘STILL EASY DRIVE’ connector pin-out 50
Removing the subcomponents of the Cockpit {STILL EASY DRIVE) 50
60 Electric and electronic components
Overview of components 60
Overview of components OPX 20-25 60
Electric components 60
Replacing the limit sensor for pallet truck lifting 60
Removing electrical components 60
64 Electronic controls
Electronic traction/lifting control 64
Technical features of the LAC04 64
Removing the LAC04 controller 64
Electronic control for managing lights 64
SIOmodule 64
SIO-01 (L TX / OPX) ➔ ‘A3’ 64
SIO-01 b (L TX range only) ➔ ‘A5’ 64
‘Trailor Socket’ (L TX range only) 64
71 Pump-motor unit
Pump-motor unit 71
Pump-motor unit 71
Subcomponents of the pump-motor unit 71
Replacing the brushes of the pump-motor unit 71
81 Lifting system
Initial lift 81
Adjusting the straddle height- Pallet truck 81
Removing the fork lifting cylinder (OPX 20/25/20 Plus/25 Plus) 81
Table of contents
Tilt/overturning (L TX-FF only)
Description
Removing the forks
Adjusting sensors/microswitches
Removing equipment
90 Optional
Fender
Fender
Cab
(for L TX 50 and L TX-T 06 only)
Annex
100 Appendix
LAC04 inputs/outputs
LAC04 electronic control inputs and outputs

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PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

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