STILL STED Forklift MX-X 2332 (48 V) MX-X 2334 (80 V) Order Picking Truck Workshop Manual – PDF DOWNLOAD

Description

STILL STED Forklift MX-X 2332 (48 V) MX-X 2334 (80 V) Order Picking Truck Workshop Manual – PDF DOWNLOAD

FILE DETAILS:

STILL STED Forklift MX-X 2332 (48 V) MX-X 2334 (80 V) Order Picking Truck Workshop Manual – PDF DOWNLOAD

Language : English
Pages : 438
Downloadable : Yes
File Type : PDF

DESCRIPTION:

STILL STED Forklift MX-X 2332 (48 V) MX-X 2334 (80 V) Order Picking Truck Workshop Manual – PDF DOWNLOAD

General product information
Speed optimisation
General
Function

• Speed optimisation is a software function provided by the truck control unit (FZS). This function reduces the driving speed of the industrial truck based on the lift height and the load that is being carried. In addition to the actual driving speed, the acceleration and deceleration of the industrial truck is also adjusted.
• For the side shift, swivelling and auxiliary lift functions, the end position damping is initiated earlier as the lift height increases and the function is started more gently. Because each industrial truck can have different dimensions, individual characteristics must be calculated for each industrial truck.
• This is done using the software for the truck configuration. The resulting corners P1-P6 are important for the stability of the industrial truck. The corners are stored in the FZS.

The following factors are important for the calculation:
? Battery type
? Maximum load capacity
? Dimensions of the turret head
? Maximum shifting depth
? Maximum lift height of the main lift
? Maximum lift height of the auxiliary lift
? Overall height of the industrial truck
? Width of the load wheel axle
? Mechanical rail guidance or inductive guidance
? Version of the drive unit
The different variants of the speed optimisation
depend on the truck sensor system and the options
that have been activated in the FZS.
Speed optimisation is available in the following
variants.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

STILL STED Forklift MX-X 2332 (48 V) MX-X 2334 (80 V) Order Picking Truck Workshop Manual – PDF DOWNLOAD

00 Product information
Safety 00
Safety instructions 00
Safe handling of consumables 00
General product information 00
Speed optimisation 00
Fan management 00
02 Diagnostics
WinFlash 02
General 02
Operation 02
Parameterising 02
Automatic adaption of the sideshift and of height positioning 02
Teach-in 02
Teach-In 02
11 Electric motor
Traction motor 11
General 11
Testing 11
Repairing 11
Rev sensor 11
General 11
Testing 11
Repairing 11
Temperature sensor 11
General 11
Testing 11
Repairing 11
General -1
Testing -4
Repairing -5
– General -4
Testing -6
Repairing -6
General -10
Testing -12
Repairing -13
General -15
Testing -16
Repairing -17
General -20
Testing -21
Repairing -22
IV 52318042200 – 12/2019 EN –
Table of contents
20 Mechanical drive axle
Front bevel gears 20
General 20
Testing 20
Repairing 20
Maintenance 20
34 Driver’s compartment
Driver’s cab 34
Tilting order picking barrier 34
42 Steering
Electric steering (ELK 2 and ELK 3) 3M1 42
General 42
Steering unit 42
Setpoint device 42
Actual value device 42
Reference switch 42
General -13
Testing -14
Repairing -14
Table of contents
43 Mechanical guidance
Guide elements 43
General 43
Testing 43
Repairing 43
Aisle detection 43
General 43
44 Inductive guidance
Inductive guidance 44
General 44
Testing 44
Repairing 44
Central unit 44
General 44
Test 44
Repair 44
Peripherals 44
Antennas 44
Aisle detection 44
General 44
46 Wheels and tyres
Wheels 46
General 46
Test 46
Repair 46
General -33
Testing -33
Repairing -35
General -1
Repairing -5
Emergency lowering function -11
VI 52318042200 – 12/2019 EN –
Table of contents
49 Brake system
Brake system 49
General 49
Testing the brake retardation 49
Required braking capabilities for group C industrial trucks 49
Releasing the brake 49
Electromagnetic service brake 49
General 49
Testing 49
Repair 49
Hydraulic operating brake 49
General 49
Testing 49
Repairing 49
Maintenance 49
Pressure sensor 49
Repairing the vertical adjustment gas spring -7
Repairing horizontal adjustment -10
Repairing the folding mechanism -12
Repairing the piston rod head gas spring -13
Display 56
General 56
60 Electrics/electronics
Sensor system 60
Distance sensor for main lift 2B61 60
General -1
Testing -3
Repairing -4
Maintenance -7
VIII 52318042200 – 12/2019 EN –
Table of contents
Load detection sensor 7B40 60
60
Overhead guard switch 7B43 60
60
60
60
64 Electronic controls
Traction controller 1 U6 64
General 64
Testing 64
Repairing 64
Pump controller 2U3 64
General 64
Other electrical controls 64
Truck control unit (FZS) 8U60 64
General -13
Testing -15
Repairing -18
General -21
Testing -23
Repairing -24
General -25
Testing -27
Repairing -28
General -5
Repairing -6
General -7
Testing -9
Repairing -10
52318042200 – 12/2019 EN – IX
Table of contents
Filter element 70
Breather filter 70
71 Working hydraulics
Pump units 71
General 71
Testing 71
Repairing 71
Hydraulic pump 71
Pump motor 71
Rev sensor 71
Temperature sensor 71
Pressure relief valve 76
General 76
Testing 76
Repairing 76
Proportional valves 76
Main lift lowering proportional valve 76
Shift proportional valve 76
General -14
Testing -16
Repairing -17
General -21
Testing -23
Repairing -24
General -26
Testing and adjusting -31
Repairing -3
Test steps for load chains -1
Adjusting the load chains -6
Replacing load chains -10
Maintenance -14
General -2
Line break safety valve, type 1 -3
Line break safety valve, type 2 -3
X 52318042200 – 12/2019 EN –
Table of contents
Swivel proportional valve 76
Auxiliary lift lowering proportional valve 76
Valve block 76
Chassis valve block 76
80 Load lift system
Load lift system, general 80
Load chains 80
Mast bracing 80
Repair 80
Lift mast bearing 80
Repair 80
81 Lift mast
Lift cylinder 81
Bleeding 81
Line break safety valve 81
Telescopic mast 81
General 81
Checking 81
Maintenance 81
STILL
General -3
Repair -4
General -6
Overreach -7
General -1
General -2
Activating the “ZAG RFID” option -3
ZAG RFID functions -6
Displacement transducer -9
RFID reader/writer (LSG) -12
Transponder -16
Diagnostics -21
Commissioning -26
Acoustic and optical emergency signal -29
General -30
52318042200 – 12/2019 EN – XI
Table of contents
Triple mast 81
General 81
Checking 81
Maintenance 81
Auxiliary lift mast 81
General 81
Repair 81
Maintenance 81
86 Attachments
Turret head 86
Repair 86
Swivelling 86
Synchronous swivel-shift movement 86
Overreach function 86
90 Special equipment/accessories
Optional equipment 90
Emergency signal 90
Fork cycle 90
Devices 90
Dynometer 90
Sling

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.M