STILL STED forklift MX-X order picker Generation 3 80V Workshop Manual – PDF DOWNLOAD

00 Product information
General product information
Speed optimisation
Fan management
02 Diagnostics
Software
Winflash V1 1X- General
Winflash V1 1X-Working with Winflash software
Fault lists
Truck central control (FZS) fault list and information
Traction and pump controller (FPS) fault list
Load lift control (LAS) error list
Fault list for load lift control (LAS 2)
Operating panel controller (BPS) fault list
Electric steering (ELK} error list
Inductive guidance (IZF) error list
Fleet Manager Error list (FLM)
Error List Input/Output Extension Module (IOX)
Teach-in
Operating panel controller (BPS 2)
11 Electric motor
Traction motor 11
General 11
Test 11
Repairs 11
Maintenance 11
Speed sensor 11
General 11
Test 11
Repair 11
Temperature sensor 11
General 11
Test 11
Repair 11
20 Mechanical drive axle
Front bevel gears 20
General 20
Test 20
Repair 20
Maintenance 20
42 Steering
Electric steering 42
General 42
Emergency steering 42
Steering unit 42
43 Mechanical guidance
Guidance elements 43
General 43
Test 43
Repairs 43
Aisle detection 43
General 43
Test 43
44 Inductive guidance
Inductive guidance 44
General 44
Test 44
Repairs 44
Central unit 44
General 44
Test 44
Repairs 44
Peripherals 44
Antennas 44
Test -22
Repairs -24
-27
General -27
Test -28
Repairs -29
-31
General -31
Repairs -33
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Table of contents
Aisle detection 44
General 44
Steering angle limiter (LWB) 44
General 44
Test 44
Repairs 44
Maintenance 44
46 Wheels and tyres
Wheels 46
General 46
Test 46
Repairs 46
Maintenance 46
49 Brake system
Brake modes 49
General 49
Hydraulic parking brake 49
General 49
Test 49
Repairs 49
Maintenance 49
Pressure sensor 49
Teach-in of the operating lever -22
Braking deceleration values ? measurement and display -23
Operating panel emergency lowering function -23
Setting the display brightness -24
General -21
Repairs -25
General -2
Test -5
Repairs -6
Maintenance -10
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64 Electronic controllers
Traction and pump control (FPS) A 10 64
General 64
Test 64
Inverters 64
General 64
Test 64
Repair 64
Maintenance 64
Other electronic controllers 64
Truck central control (FZS) 8U60 64
Testing -7
Repairs -8
-12
General -12
Test -15
Repairs -17
Maintenance -21
-22
General -22
Testing -23
Repairs -24
-25
General -25
Testing -26
Repair -27
71 Working hydraulics
Pump units 71
General 71
Test 71
Repair 71
Maintenance 71
Hydraulic pump 71
76 Valves
Pressure relief valve 76
General 76
Testing 76
Repairs 76
Proportional valves 76
Lower main lift proportional valve 76
General -4
Checking -7
Repair -10
Maintenance -16
-17
General -17
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Table of contents
Swivel proportional valve 76
81 Lift mast
Telescopic mast 81
Lift mast – general 81
Test 81
Repairs 81
Maintenance 81
Triple mast 81
General 81
Test 81
Repairs 81
Maintenance 81
Auxiliary lift mast 81
Load sensor 81
Test -18
Repair -19
-21
General -21
Checking -22
Repair -23
-24
General -24
Checking -26
Repair -28
Maintenance -32
-33
General -33
Test -34
Repair -35
-36
General -36
Checking -37
Repair -38
-39
General -39
Checking -40
Repair -41
Maintenance -43
-44
General -44
Checking -47
Repair -48
Maintenance -53
-54
General -54
Checking -56
Repair -57
Maintenance -60
-61
General -61
Checking -64
Repair -65
-70
General -70
Checking -71
Repair -72
Maintenance -74
General -75
Checking -76
Repair -77
Maintenance -78
General -3
General -7
Function -8
General -12
General -14
General -16
“PIN code” generation and management -17
Special “PIN code” -18
General -19
Function -21
Determining the braking distance -25
General -28
Activating the option “ZAG inductive” -29
Inductive proximity switches -30
Determining the lengths of the steel sheets -31
Mounting the steel plates -32
Classi?cation of zones -35
Suppression of interfering metal parts -41
Diagnosis -42
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Hydraulic motor 86
Overreach function 86
Telescopic fork 86
General 86
Testing 86
Repairs 86
90 Special equipment/ Accessories
Optional Equipment 90
Fork cycle 90
Height preselection 90
Load detection 90
Intelligent load diagram 90
Access control 90
Refuelling aid 90
Inductive ZAG 90
Activating the “magnetic ZAG” option -44
Magnetic switches -46
Switching magnets -50
Maximum stopping distance -53
Switch solenoid installation positions -54
Classi?cation of zones -60
Diagnosis -65
General -66
Activating the option “ZAG re?exli” -67
Re?ector types -68
Mounting height of the re?ectors on the rack -71
Arrangement of re?ex sensors -73
Maximum stopping distance -75
Mounting the re?ectors -76
Classi?cation of zones -80
Important regulations -84
Diagnosis -85
Devices 90
Dynometer 90
Belt