STILL STED Forklift MX-X order picking truck Generation 1,2 80 V workshop Manual – PDF DOWNLOAD

00 Product information
General product information 00
Speed optimisation 00
Fan management 00
02 Diagnostics
Software 02
Winflash V1 1X- General 02
Winflash V1 1 X- Working with Winflash software 02
Fault lists 02
Truck central control (FZS) fault list and infonnation 02
Traction and pump controller (FPS) fault list 02
Load lift control (LAS) error list 02
Fault list for load lift control (LAS 2) 02
Operating panel controller (BPS) fault list 02
Electric steering (ELK) error list 02
Inductive guidance (IZF) error list 02
Fleet Manager Error list (FLM) 02
Error List Input/Output Extension Module (IOX) 02
Teach-in 02
Operating panel controller (BPS 1) 02
Operating panel controller (BPS 2) 02
STILL
Service mode -164
Main lift, double lift mast -165
Lift mast, triplex lift mast -166
Auxiliary lift -167
Shift -168
Swivel -169
Fork adjustment -170
General -4
Test -6
Repairs -7
Maintenance -10
11 Electric motor
Traction motor 11
General 11
Test 11
Repairs 11
Maintenance 11
Speed sensor 11
General 11
Test 11
Repair 11
Temperature sensor 11
General 11
Test 11
Repair 11
20 Mechanical drive axle
Front bevel gears 20
General 20
Test 20
Repairs 20
Maintenance 20
42 Steering
Electric steering 42
General 42
Steering unit 42
STILL
Test -12
Repairs
General -14 Test -16
Repairs -16
General -17
General -18
W8 054 317 09/2008 [EN] V
Table of contents
Actual-value potentiometer 42
Reference switch 42
43 Mechanical rail guidance
Guidance elements 43
General 43
Test 43
Repairs 43
Aisle detection 43
General 43
Test 43
44 Inductive guidance
Inductive guidance 44
General 44
Test 44
Repairs 44
Central unit 44
General 44
Test 44
Repairs 44
Peripherals 44
Antennas 44
General -2
Repair -13
Operating lever teach-in -20
-22
General -22
Repair -30
Teach-in of the operating lever -43
General -25
Repair -28
W8 054 317 09/2008 [EN] VII
Table of contents
Electromagnetic parking brake 49
General 49
Test 49
Repairs 49
Maintenance 49
50 Controls
Operating panel 50
Controls and displays (BPS 1) 50
Controls and displays (BPS 2) 50
60 Electrics / Electronics
Sensors 60
Main lift position sensor 60
64 Electronic controllers
Traction and pump control (FPS) A 10 64
General 64
Test 64
Inverters 64
General 64
Repair 64
Maintenance 64
Other electronic controllers 64
Truck central control (FZS) 8U60 64
General -23
Testing -24
Repairs -25
VIII W8 054 317 09/2008 [EN]
Table of contents
Emergency stop and amplifier module (NA V) 7 A2 2 64
70 Hydraulics, general
Basic hydraulics 70
Oil tank 70
STILL
General -26
Testing -27
Repairs -28
General -5
Repair -7
General -8
Checking -9
Repair -10
General -12
Checking -13
General -14
Checking -15
Repair -16
General -18
Testing -22
Repairs -23
Maintenance -26
W8 054 317 09/2008 [EN] IX
Table of contents
Speed sensor 71
76 Valves
Pressure relief valve 76
General 76
Testing 76
Repairs 76
Proportional valves 76
Lower main lift proportional valve 76
Valve block 76
Chassis valve block 76
General -4
Checking -7
Repair -10
Maintenance -16
-17
General -17
Test -18
Repair -19
-21
General -21
Checking -22
Repair -23
-25
General -25
Checking -26
Repair -28
Maintenance -32
-33
General -33
Checking -34
Repair -35
-36
General -36
X W8 054 317 09/2008 [EN]
Table of contents
81 Lift mast
Telescopic lift mast 81
General 81
Test 81
Repairs 81
Maintenance 81
Triplex lift mast 81
General 81
Test 81
Repairs 81
Maintenance 81
Auxiliary lift mast 81
Load sensor 81
86 Attachments
Turret head 86
General 86
Reach 86
Swivel contour switch 86
86
STILL
Checking -37
Repair -38
-39
General -39
Checking -40
Repair -41
Maintenance -43
-44
General -44
Checking -46
Repair -47
Maintenance -50
-51
General -51
Checking -53
Repair -54
Maintenance -57
-58
General -58
Checking -61
Repair -62
-67
General -67
Checking -68
Repair -69
Maintenance -71
-72
General -72
Checking -73
Repair -74
Maintenance -75
General -3
W8 054 317 09/2008 [EN] XI
Table of contents
Pull cylinder 86
Auxiliary lift mast 86
Auxiliary lift cylinder 86
Auxiliary lift position sensor 86
Valve block 86
Hydraulic motor 86
Overreach function 86
Telescopic fork 86
General 86
Testing 86
Repairs 86
90 Special equipment/ Accessories
Optional Equipment 90
Fork cycle 90
90
STILL
-7
General -7
Function -8
Teach-in of shelf heights (levels) -11
-12
General -12
-14
General -14
-16
General -16
“PIN code” generation and management -17
Special “PIN code” -18
-19
General -19
Function -21
-25
General -25
Activating the option “ZAG inductive” -26
Inductive proximity switches -27
Determining the lengths of the steel sheets -28
Mounting the steel plates -29
Classification of zones -32
Suppression of interfering metal parts -38
Diagnosis -39
-40
General -40
Activating the “magnetic ZAG” option -41
Magnetic switches -43
Switching magnets -47
Maximum stopping distance -50
Switch solenoid installation positions -51
Classification of zones -57
Diagnosis -62
-63
General -63
Activating the option “ZAG reflexli” -64
Reflector types -65
Mounting height of the reflectors on the rack -68
Arrangement of reflex sensors -70
Maximum stopping distance -72
Mounting the reflectors -73
Classification of zones -77
Important regulations -81
Diagnosis -82
XII W8 054 317 09/2008 [EN]
Table of contents
Height preselection 90
Load detection 90
Intelligent load diagram 90
Access control 90
Refuelling aid 90
Inductive ZAG 90
Magnetic ZAG 90
Reflective light barrier ZAG 904
W8 054 317 09/2008 [EN] XIII
Table of contents
Devices
Dynometer
Bel