STILL STED Forklift MX-X order picking truck Generation 4, 48 V workshop Manual- PDF DOWNLOAD

00 Product information
Safety 00
Safety instructions 00
General product information 00
Speed optimisation 00
General -215
Service mode -216
Main lift, double lift mast -217
Lift mast, triplex lift mast -218
Auxiliary lift -219
Shift -220
Swivel -221
Fork adjustment -222
IV 52308042247 12/2016 EN –
Error lists
General
Truck control unit (FZS) error list and information
Traction and pump controller (FPS) fault list
Error list for load handling controls (LAS 2) 8U61
Error list for operating panel controller (BPS) 8U62
Fleet Manager Error list {FLM)
Display error list
Error List Input/Output Extension Module {IOX)
Error list for steering unit {ELK 1) 3M 1
Steering unit (ELK2) 3M1 error list
Inductive guidance {IZF) error list
Error list for left-hand BKS (BKS)
Error list for right-hand BKS (BKS)
Teach-in
Operating panel controller (BPS 2, 3 and 4)
General -5
Test -7
Repair -7
Maintenance -10
-10
General -10
52308042247 12/2016 EN – V
Table of contents
11 Electric motor
Traction motor 11
Test 11
Repairs 11
Maintenance 11
Speed sensor 11
General 11
Test 11
Repair 11
Temperature sensor 11
General 11
Testing 11
Repair 11
22 Mechanical drive axle
Front bevel gears 22
General 22
Checking 22
Repair 22
Maintenance 22
34 Driver’s compartment
Driver’s cab 34
Tilting order picking barrier 34
Test -11
Repair -12
-13
General -13
Test -14
Repair -15
-18
General -18
Testing -18
Repair -19
General -23
Testing -25
Repair -25
Maintenance -27
General -28
Testing -31
Repair -32
Maintenance -33
General -34
Testing -35
Repair -36
Maintenance -39
General -39
Testing -40
Repair -40
Maintenance -41
VI 52308042247 12/2016 EN –
General -15
Testing -16
Repairs -16
-17
General -17
-18
General -18
52308042247 12/2016 EN – VII
Table of contents
43 Mechanical guidance
Guide elements 43
General 43
Test 43
Repairs 43
Aisle detection 43
General 43
Test 43
44 Inductive guidance
Inductive guidance 44
General 44
Test 44
Repairs 44
Central unit 44
General 44
Test 44
Repair 44
Peripherals 44
Antennas 44
General -23
Test -25
Repairs -27
-30
General -30
Test -31
Repairs -32
-34
General -34
Repairs -36
VIII 52308042247 12/2016 EN –
Table of contents
Aisle detection 44
General 44
Steering angle limiter (LWB) 44
General 44
Test 44
Repairs 44
Maintenance 44
46 Wheels and tyres
Wheels 46
General 46
Test 46
Repairs 46
Maintenance 46
49 Brake system
Brake system 49
Required braking capabilities for group C industrial trucks 49
Brake modes 49
General 49
Hydraulic parking brake 49
General 49
Test 49
Repairs 49
Maintenance 49
Pressure sensor 49
Repair -9
Teach-in of the operating lever -25
Operating panel: Emergency lowering function -26
Setting the display brightness -27
Repairing horizontal adjustment -4
Repairing the folding mechanism -6
Repairing the vertical adjustment gas compression spring -7
Repairing the gas compression spring piston rod head -10
Maintenance -12
Maintenance -16
-16
Load detection sensor 7B40 -16
-18
General -18
Testing -19
Repair -21
Maintenance -23
52308042247 12/2016 EN – IX
Table of contents
Electromagnetic parking brake 49
General 49
Test 49
Repairs 49
Maintenance 49
50 Operating devices
Operating panel 50
Operating devices and displays (BPS 2, 3 and 4) 50
General -21
Testing -23
Repair -27
Maintenance -29
-30
General -30
Repair -33
-33
General -33
Repair -42
-44
General -44
Repair -47
-48
General -48
Test -49
-2
-2
General -2
Test -5
Repairs -6
Maintenance -10
-11
General -11
Test -12
Maintenance -13
X 52308042247 12/2016 EN –
Table of contents
64 Electronic controllers
Drive and pump controller (FPS) A 10 64
General 64
Test 64
Converter 64
General 64
Test 64
Repair 64
Maintenance 64
Other electronic controls 64
Truck control unit 4 (FZS 4) 8U60 64
STILL
General -8
Checking -10
Repair -11
-13
General -13
Checking -14
-15
General -15
Checking -16
Repair -17
52308042247 12/2016 EN – XI
Table of contents
71 Working hydraulics
Pump units 71
Test 71
Repair 71
Maintenance 71
Hydraulic pump 71
Pump motor 71
Temperature sensor 71
Speed sensor 71
76 Valves
Pressure relief valve 76
General 76
Testing 76
Repairs 76
Proportional valves 76
Main lift lowering proportional valve 76
Shift proportional valve 76
Swivel proportional valve 76
Auxiliary lift lowering proportional valve 76
-19
-19
General -19
Testing and adjusting -23
Repair -25
High-pressure ?lter -25
General -4
Checking -5
Repair -8
Maintenance -17
-18
General -18
Test -20
Repair -21
-23
General -23
-24
General -24
Checking -25
XII 52308042247 12/2016 EN –
Table of contents
Valve block 76
Chassis valve block 76
81 Lift mast
Telescopic mast 81
Lift mast – general 81
Test 81
Repairs 81
Maintenance 81
Triple mast 81
General 81
Test 81
Repairs 81
Maintenance 81
Auxiliary lift mast 81
Load sensor 81
86 Attachments
Turret head 86
General 86
Shifting 86
Shift potentiometer 86
Shift contour switch 86
Swivelling 86
STILL
Repair -27
Maintenance -31
-32
General -32
Test -33
Repair -34
-35
General -35
Checking -36
Repair -37
General -38
Checking -39
Repair -40
Maintenance -42
General -43
Checking -46
Repair -47
Maintenance -52
General -53
Checking -55
Repair -56
Maintenance -59
General -60
Checking -63
Repair -64
General -69
Checking -70
Repair -71
Maintenance -73
-74
General -74
Checking -75
Repair -76
Maintenance -77
General -7
Function -8
Teach-in of shelf heights (levels) -11
General -12
General -14
General -16
“PIN code” generation and management -17
Special “PIN code” -18
General -19
Function -21
Determining the braking distance -2

General -28
Activating the “magnetic ZAG” option -29
Magnet-operated switch -30
Switching magnets -34
Maximum stopping distance -37
Switch solenoid installation positions -38
Classi?cation of zones -44
Diagnosis -49
General -50
Activating the option “ZAG inductive” -51
Inductive proximity switches -52
Determining the lengths of the steel sheets -53
Mounting the steel plates -54
Classi?cation of zones -58
Suppression of interfering metal parts -64
Diagnosis -65
XIV 52308042247 12/2016 EN –
Telescopic fork
General
Testing
Repairs
90 Special equipmenUaccessories
Optional equipment
Fork cycle
Height preselection
Load detection
Intelligent load capacity diagram
Access checking
Filling aid
ZAG
ZAG magnetic
ZAG inductive
Activating the option “ZAG re?exli” -67
Re?ector types -68
Mounting height of the re?ectors on the rack -71
Arrangement of re?ex sensors -73
Maximum stopping distance -75
Mounting the re?ectors -76
Classi?cation of zones -80
Important regulations -84
Diagnosis -85
-86
General -86
Activating the “ZAG RFID” option -87
ZAG function variants -90
Displacement transducer -93
RFID read/write device (LSG) -96
Transponders -100
Diagnostics -104
Commissioning -109
52308042247 12/2016 EN – XV
Table of contents
ZAG reflexli 90
ZAGRFID 90
Devices 90
Dynometer 90
Belt