STILL STED Forklift MX-X order picking truck Generation 4, 80 V workshop Manual – PDF DOWNLOAD

General
Function
Generation 3 truck performance data
Fan management
Description
Preparation for downloading to CAN control system
General
Selecting a file
Selecting a truck
Selecting a control system
Checking the connection to the CAN control system
Start programming to CAN control systems
Loading VNAP identifier in truck control system
Close the program
Error lists
General
Truck control unit (FZS) error list and information
Traction and pump controller (FPS) fault list
Error list for load handling controls (LAS 2) 8U61
Error list for operating panel controller (BPS) 8U62
Fleet Manager Error list {FLM)
Display error list
Error List Input/Output Extension Module {IOX)
Error list for steering unit {ELK 1) 3M 1
Steering unit (ELK2) 3M1 error list
Inductive guidance {IZF) error list
Error list for left-hand BKS (BKS)
Error list for right-hand BKS (BKS)
Teach-in
Operating panel controller (BPS 2 3 and 4)
Table of contents

General -6
Test -8
Repairs -9
Maintenance -12
52308042252 12/2016 EN – V
Table of contents
11 Electric motor
Traction motor 11
General 11
Test 11
Repairs 11
Maintenance 11
Speed sensor 11
General 11
Test 11
Repair 11
Temperature sensor 11
General 11
Test 11
Repair 11
20 Mechanical drive axle
Front bevel gears 20
General 20
Test 20
Repair 20
Maintenance 20
34 Driver’s compartment
Driver’s cab 34
Tilting order picking barrier 34
42 Steering
Electric steering (ELK 1) 3M 1 42
General 42
Emergency steering 42
Steering unit 42
General -12
Test -14
Repair -15
General -24
Testing -26
Repair -26
Maintenance -28
-29
General -29
Testing -32
Repair -33
Maintenance -34
-35
General -35
Testing -35
Repair -37
Maintenance -40
-40
General -40
Testing -42
Repair -43
Maintenance -43
VI 52308042252 12/2016 EN –
Table of contents
Setpoint potentiometer 42
Actual value potentiometer 42
Reference switch 42
Electric steering (ELK 2) 3M1 42
General 42
Steering unit 42
Setpoint device 42
Actual-value device 42
Reference switch
Table of contents
43 Mechanical guidance
Guide elements 43
General 43
Test 43
Repairs 43
Aisle detection 43
General 43
Test 43
44 Inductive guidance
Inductive guidance 44
General 44
Test 44
Repairs 44
Central unit 44
General 44
Test 44
Repair 44
Peripherals 44
Antennas 44
General -30
Test -31
Repairs -32
-34
General -34
Repairs -36
VIII 52308042252 12/2016 EN –
Table of contents
Aisle detection 44
General 44
Steering angle limiter (LWB) 44
General 44
Test 44
Repairs 44
Maintenance 44
46 Wheels and tyres
Wheels 46
General 46
Test 46
Repairs 46
Maintenance 46
49 Brake system
Brake system 49
Required braking capabilities for group C industrial trucks 49
Brake modes 49
General 49
Hydraulic parking brake 49
General 49
Test 49
Repairs 49
Maintenance 49
General -2
Repair -9
Teach-in of the operating lever -25
Operating panel: Emergency lowering function -26
Setting the display brightness -27
Repairing horizontal adjustment -4
Repairing the folding mechanism -6
Repairing the vertical adjustment gas compression spring -7
Repairing the gas compression spring piston rod head -10
Maintenance -12
General -2
Test -5
Repairs -6
Maintenance -10
General -11
Test -12
Maintenance -13
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Table of contents
64 Electronic controllers
Drive and pump controller (FPS) A 10 64
General 64
Test 64
Converter 64
General 64
Test 64
Repair 64
Maintenance 64
Other electronic controls 64
Truck control unit 4 (FZS 4) 8U60 64
General -12
Test -15
Repairs -17
Maintenance -21
-22
General -22
Testing -23
Repairs -24
-25
General -25
Testing -26
Repair -27
General -5
Repair -7
General -8
Checking -10
Repair -11
General -13
Checking -14
General -15
Checking -16
52308042252 12/2016 EN – XI
Table of contents
71 Working hydraulics
Pump units 71
General 71
Test 71
Repair 71
Maintenance 71
Hydraulic pump 71
81 Lift mast
Telescopic mast 81
Lift mast – general 81
Test 81
Repairs 81
Maintenance 81
Triple mast 81
General 81
Test 81
Repairs 81
Maintenance 81
Auxiliary lift mast 81
Load sensor 81
86 Attachments
Turret head 86
General 86
Shifting 86
STILL
Checking -25
Repair -27
Maintenance -31
Determining the braking distance -25
-28
General -28
Activating the option “ZAG inductive” -29
Inductive proximity switches -30
Determining the lengths of the steel sheets -31
Mounting the steel plates -32
Classi?cation of zones -36
Suppression of interfering metal parts -42
Activating the “magnetic ZAG” option -45
Magnet-operated switch -46
Switching magnets -50
Maximum stopping distance -53
Switch solenoid installation positions -54
Classi?cation of zones -60
Diagnosis -65
XIV 52308042252 12/2016 EN –
Telescopic fork
General
Testing
Repairs
90 Special equipmenUaccessories
Optional equipment
Fork cycle
Height preselection
Load detection
Intelligent load capacity diagram
Access checking
Filling aid
ZAG
ZAG inductive
ZAG magnetic
Table of contents
General -66
Activating the option “ZAG re?exli” -67
Re?ector types -68
Mounting height of the re?ectors on the rack -71
Arrangement of re?ex sensors -73
Maximum stopping distance -75
Mounting the re?ectors -76
Classi?cation of zones -80
Important regulations -84
Activating the “ZAG RFID” option -87
ZAG function variants -90
Displacement transducer -93
RFID read/write device (LSG) -96
Transponders -100
Diagnostics -104
Commissioning -109
52308042252 12/2016 EN – XV
Table of contents
ZAG reflexli 90
Devices 90
Dynometer 90
Belt