Still STED forklift Pallet truck EXH-SF 20 EXH-SF 25 Workshop Manual – PDF DOWNLOAD

Description

Still STED forklift Pallet truck EXH-SF 20 EXH-SF 25 Workshop Manual – PDF DOWNLOAD

FILE DETAILS:

Still STED forklift Pallet truck EXH-SF 20 EXH-SF 25 Workshop Manual – PDF DOWNLOAD

Language : English
Pages : 248
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Still STED forklift Pallet truck EXH-SF 20 EXH-SF 25 Workshop Manual – PDF DOWNLOAD

00 Product information
Foreword 00
EXH-SF 20 and EXH-SF 25 pallet trucks 00
Serial numbers 00
Recommended lubricants 00
Description of the lithium-ion battery B1 and B2 00
Safety guidelines 00
Slinging the truck 00
Lifting the truck 00
Technician electrical accreditation 00
01 Service
Maintenance 01
1000-hour service plan 01
Equipment 01
Checking the air gap of the electromagnetic brake (on 2 3-kW motor) 01
Adjusting the air gap of the hydraulically assisted electromagnetic brake 01
Checking the pressure of the platform bellows 01
Checking the tightness of power cables 01
02 Diagnostic
Diagnostic tools 02
STEDS-Navigator 02
Truck diagnostics 02
Accessing truck information 02
Diagnostics service box 02
Connecting a laptop to the USB CAN Box 02
CAN bus network 02
Lithium-ion battery diagnostics 02
Diagnostic connector of the lithium-ion battery 02
CAN bus network of the lithium-ion battery 02
Indicator light for the lithium-ion battery 02
Block diagram 02
Error codes for the lithium-ion battery B1-B2 02
Troubleshooting flow chart 02
IV 11538012101 EN – 01/2020
Table of contents
Analysing the battery condition 02
Questionnaire to identify battery condition 02
Error codes 02
Reading and deleting the error list 02
Pictograms of error codes on the display 02
Pictograms of error codes on the display 02
11 Traction motor
Description of 2 3-kW motor (EXH-SF 20) 11
Technical features for the 2 3-kW traction motor 11
Location of the components and traction motor 11
Description of 3-kW motor (EXH-SF 25) 11
Features of the traction motor 11
Check 11
Preparation 11
Visual inspection 11
Traction motor winding test 11
Rotor testing 11
Cleaning the motor 11
Sensors 11
Rev sensor 11
Temperature sensor 11
23 Transmission
EXH-SF 20 transmission gear assembly 23
Transmission gear 23
Exploded view of the transmission gear 23
EXH-SF 25 transmission gear assembly 23
Description 23
Transmission gear unit 23
Description (option 14 km/h) 23
30 Chassis, bodywork and fittings
Fixed chassis 30
Accessing the technical compartment 30
Accessing the dashboard 30
Folding platform 30
Location of the connectors 30
Operator presence detection 1 S9 30
Replacing the gas spring 30
Removing the platform 30
Types of suspension 30
Description of the various suspensions 30
Operating the on-board compressor (option) 30
Removing the bellows 30
Chassis equipment 30
Side protection 30
Linkage of the truck 30
Adjusting the push rods 30
Battery compartment 30
Changing the side access battery 30
42 Steering, braking and wheels
ES30-24 unit 42
Electric steering unit ES30-24 42
Description 42
Technical data 42
Standard tiller 42
Removing the gas spring 42
Removing the stop position buffers 42
Combi tiller (option) 42
Removing the combi tiller covers 42
Removing the chain from the combi tiller 42
Removing the gas springs 42
Removing the microswitches 42
Removing the stop position buffers 42
Disassembling the combi tiller 42
Setpoint sensor 3B2 42
Steering centre unit 42
Features of the Hall effect sensor 42
Principle of the Hall effect sensor 42
STILL
-30
Electromagnetic parking brake (on 2 3-kW motor) -30
Replacing the brake -31
-32
Electromagnetic brake with hydraulic assistance (on a 3-kW motor) -32
Replacing the hydraulically assisted brake -33
VI 11538012101 EN – 01/2020
Table of contents
Drive wheel 42
Types of drive wheel 42
Applications for the main types of drive wheel 42
Types of wear on drive wheels 42
Load wheels 42
Types of load wheel 42
Stabilisers 42
Presentation of the modular stabilisers 42
Configuring the modular stabilisers 42
Modular stabilisers with elastomer pads 42
Light modular stabilisers 42
Hard modular stabilisers 42
Hydraulic modular stabilisers 42
50 Control devices
Accelerator function 50
Traction potentiometer 50
56 Display
Electronic key 56
LKU 21 guide 56
60 Electrics/electronics
Safety 60
Cleaning the electrical system 60
Insulation testing 60
Electromagnetic compatibility 60
General 60
Location of components 60
Location of the connectors 60
Fuses 60
Description -58
Replacing the BMS -59
Lithium-ion module -61
Disassembling the B1 and B2 battery module -62
Reassembling the B1 and B2 battery module -65
Replacing the shunt -69
11538012101 EN – 01/2020 VII
Table of contents
Traction and lifting (LAC)
LAC traction and lifting controller (1A1)
Functions of the “Inputs/Outputs” of the LAC
Activating controllers 1A1 and 3A1
Factory parameters for the LAC controller
Speed reductions (SRWS)
Central negative point
Traction contact switch 1 K2
Creep Speed function (optional)
Operation checks
Electric steering (ES30-24)
Functions of the “inputs/outputs” of the ES30-24
Switching on the ES30-24 unit
On-board charger (option)
Description
On-board charger for lithium-ion/gel/lead batteries (option)
Features
Adjusting the on-board charger
Diagnostic help
Lithium-ion battery B 1 and B2
Location of connectors for the lithium-ion battery
Replacing the cover provided
Replacing the push button provided
Replacing the diagnostic harness
Replacing the terminal block
Replacing the power cable
Display for lithium-ion batteries 60
External charger for lithium-ion batteries (option) 60
Description 60
Working on the external charger 60
Side socket on lithium-ion battery 60
Installing the external charger 60
Hydraulics controls 60
Checking the operation of the solenoid valves of the hydraulic stabilisers (option) 60
Operation of the hydraulic stabilisers when cornering 60
Inclinometer 60
Operating the initial lift 60
Stroke-end of load arms in lowered position (1 B3) 60
Stroke-end of load arms in upper position (1B4) 60
BlueSpot 60
Description 60
70 Hydraulics
Hydraulic system
Main hydraulic system
Stabiliser hydraulic system (option)
Features of the initial lift cylinders
Operational logic of the initial lift (2 5 t)
Pump-motor unit
Description of the pump-motor unit (2 t)
Description of the pump-motor unit (2 5 t)
Pressure sensor
Description
Calibrating the initial lift pressure

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• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

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