STILL STED Forklift Pallet truck with driver seated FXH 20N, FXH 25N Workshop Manual – PDF DOWNLOAD

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STILL STED Forklift Pallet truck with driver seated FXH 20N, FXH 25N Workshop Manual – PDF DOWNLOAD

FILE DETAILS:

STILL STED Forklift Pallet truck with driver seated FXH 20N FXH 25N Workshop Manual – PDF DOWNLOAD

Language : English
Pages : 196
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

STILL STED Forklift Pallet truck with driver seated FXH 20N FXH 25N Workshop Manual – PDF DOWNLOAD

00 Product information
~~O~ – ————————- – – – – – – —
Pallettruck with driver seated _ _
Serial numbers ______ _________________________ _
Recommended lubricants _ _
Description of the lithium-ion battery _____________ __ _
Description of the lithium-ion battery B1 and B2
Safety guidelines
Slinging the truck
Lifting the truck
Lithium-ion safety guidelines
Technician electrical accreditation
01 Service
Maintenance
1000-hour maintenance plan
5000-hour maintenance plan
Tools 01- 2
Standardised tightening torques for standard-pitch threads and fine-pitch threads 01- 2
Measuring and testing equipment 01- 3
02 Diagnostics
Diagnostic tools
ST EDS-Navigator
Truck diagnostics
Accessing truck information 02- 2
Diagnostics service box 02- 4
Connecting a laptop to the USB CAN Box
CAN Bus network with LAC and ES30-24
Lithium-ion battery diagnostics _______ 02- 8
Diagnostic connector of the lithium-ion battery 02- 8
CAN bus network of the lithium-ion battery ____________ 02- 9
Indicator lightforthe lithium-ion battery 02-10
Block diagram 02-11
Errorcodesforthelithium-ionbatteryB1-B2 02-12
Troubleshooting flow chart 02-15
STILL 11548012111 EN – 09/2017 Ill
Table of contents
Analysing the battery condition 02-26
Questionnaire to identify battery condition 02-27
Error codes 02-28
Reading and deleting the error list 02-28
Pictograms of error codes on the display 02- 30
11 Tradion motor
Description 11-
Features of the traction motor 11-
Location of components 11- 3
Checking 11- 4
Preparation 11- 4
Visual inspection 11- 4
Traction motor winding test 11- 4
Rotor testing 11- 4
Cleaning the motor 11- 5
Sensors 11- 6
Rev sensor 11- 6
Temperature sensor 11- 7
23 Transmission
Drive unit 23-
Description of the drive unit 23-
Transmission gear 23- 2
Description 23- 2
Reducer unit 23- 4
30 Chassis, bodywork and fittings
IV
Fixed chassis 30-
Accessing the technical compartment
Accessing the dashboard components
30-
30- 2
Driver’s platform 30- 3
Description of the adjustable floor 30- 3
Operator presence detection 30- 4
Seat 30- 5
Description of the seat 30- 5
Seat heater (option) 30- 7
11548012111 EN -09/2017 STILL
Table of contents
Linkage of the truck 30- s
Load lift system with level compensator 30- 8
Load lift system without level compensator 30-10
Battery compartment 30-11
Types of compartment 30-11
Battery lock 30- 12
42 Steering, braking and wheels
ES30-24 steering unit 42-
General 42-
Description 42- 2
Technical data 42- 3
Adjusting the electric steering ES30-24 42- 4
Control unit 42- 6
Description of the steering wheel 42- 6
Description of the steering knob 42- 7
Description of the control module 42- 8
Descriptionofthejoystick(option) 42-10
Setpoint sensor 3B2 42-11
Steering centre 42-11
Description of the pivot 42-12
FeaturesoftheHalleffectsetpointsensor 42-13
PrincipleoftheHalleffectsensor 42-14
Electromagnetic brake 42-15
Features 42-15
Stabiliser 42-16
Features of the fixed stabiliser 42-16
Stabiliser height adjustment 42-17
Wheels 42-19
Description of the wheels 42-19
Types of drive wheel 42-20
Types of wear on drive wheels 42- 21
Typesofstabiliserwheels 42-22
Types of load wheel 42-23
STILL 11548012111 EN – 09/2017 V
Table of contents
50 Control devices
Control module 50-
Traction function on the control module 50-
lnitial lift function on the control module 50- 2
Horn function on the control module 50- 3
Joystick (option) 50- 4
Functions of the joystick 50- 4
60 Electrics/electronics
VI
Safety 60-
Safety guidelines for electrical equipment 60-
Cleaning the electrical system 60- 2
Insulation testing 60- 4
Electromagnetic compatibility 60- 5
General 60- 6
FXH 20N I FXH 25N technical compartment 60- 6
Location of connectors 60- 7
Fuses 60- 8
Contact switches 60- 1 0
Emergency off switch 60- 1 0
Horn (4H 1) 60-11
Traction 60-12
Traction and lift controller 60-12
Functions of the inputs/outputs of the LAC 60-13
Activating controllers 1 A 1 and 3A 1 60- 15
Speed reductions 60-17
Central negative point 60- 18
Central positive point 60-20
Parameterising the control module 60-21
Operational checks 60-22
Rev sensor ( 1 B2) 60-22
Checking the operation of the temperature sensor (1 B6) 60-25
Electromagnetic brake (Y1) 60-27
Operator presence detection 60-28
Fan(9M1) 60-29
Control module (1 B1) 60-30
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Table of contents
Electric steering 60- 31
Electric steering unit ES30-24 60- 31
Functions of the “inputs/outputs” of the ES30-24 60- 32
Switching on the ES30-24 unit 60- 33
Lithium-ion battery B 1 and B2 60- 35
Location of connectors for the lithium-ion battery 60- 35
Replacing the cover provided 60- 36
Replacing the push button provided 60- 38
Replacing the diagnostic harness 60- 39
Replacingtheterminal block 60-40
Replacing the power cable 60- 41
BMS 60-42
Description 60-42
Replacing the BMS 60-43
Module 60-45
Lithium-ion module 60-45
Disassembling the B1 and B2 battery module 60-46
Reassembling the B1 and B2 battery module 60-49
Replacing the shunt 60-52
Power box 60- 54
Overview 60- 54
Replacing the contact switch 60- 55
Replacing the fuse 60- 57
STILL 11548012111 EN – 09/2017 VII
Table of contents
Charger for lithium-ion batteries (option) 60-58
Description 60- 58
Installing the external charger 60- 61
Display 60- 62
Description of the display 60- 62
Display operating unit 60- 64
Operation of the display unit 60- 64
Electronic key 60- 69
Digicode LFM GO 60- 69
FleetManager™ (option) 60- 71
FleetManager description 60- 71
TDU: Access control 60- 72
FleetManager™ option 60-73
70 Hydraulics
Hydraulic system 70-
Features of the initial lift cylinders 70-
Main hydraulic system 70- 2
Operational logic of the initial lift 70- 3
Main hydraulic system (FXH 25) 70- 4
Operational logic of the initial lift (FXH 25) 70- 5
Pump-motor unit 70- 6
Description of the pump-motor unit 70- 6
Description of the pump-motor unit (FXH 25) 70- 7
VIII

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