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STILL STED Forklift Reach truck FM-X-10 FM-X-12 FM-X-14 FM-X-17 FM-X-20 FM-X-25 Workshop Manual – PDF DOWNLOAD
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STILL STED Forklift Reach truck FM-X-10 FM-X-12 FM-X-14 FM-X-17 FM-X-20 FM-X-25 Workshop Manual – PDF DOWNLOAD
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Description
STILL STED Forklift Reach truck FM-X-10 FM-X-12 FM-X-14 FM-X-17 FM-X-20 FM-X-25 Workshop Manual – PDF DOWNLOAD
FILE DETAILS:
STILL STED Forklift Reach truck FM-X-10 FM-X-12 FM-X-14 FM-X-17 FM-X-20 FM-X-25 Workshop Manual – PDF DOWNLOAD
Language : English
Pages : 416
Downloadable : Yes
File Type : PDF
DESCRIPTION:
STILL STED Forklift Reach truck FM-X-10 FM-X-12 FM-X-14 FM-X-17 FM-X-20 FM-X-25 Workshop Manual – PDF DOWNLOAD
Product information
Safety information
Electrical system
Working on the converters
- Due to the Internal energy accumulator In the conver- ters and control units, there may be dangerously high voltages at the electrical connections In the event of a fault-even after the battery male connector has been disconnected.
- Do not touch live contact points such as the positive and negative connections of the power control units! Before working on electrical power connections, always check the voltage between all contacts and between the contacts and the truck chassis using a suitable measuring device (capable of measuring up to 1000 V DC). Discharge the intermediate circuit.
Product information
Maintenance
Maintenance instructions
Maintenance work is to be carried out in accor- dance with the instructions in the respective chapters. The intervals are designed for standard use. Depending on the application conditions of the truck, shorter maintenance intervals can be set, on agreement with the operating company.
The following factors may necessitate shorter maintenance intervals:
• Contaminated, poor quality roads
• Dusty or salty air
• High air humidity
• Extremely high or low ambient temperatures, or extreme changes in temperature Multi-shift operation with a high duty cycle
• Specific national regulations for the truck or individual components For maintenance tasks, only use original spare parts, and only use consumables that have been prescribed in the overview of consumables.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
STILL STED Forklift Reach truck FM-X-10 FM-X-12 FM-X-14 FM-X-17 FM-X-20 FM-X-25 Workshop Manual – PDF DOWNLOAD
Table of contents
00 Product information
Safetyinformation 00- 1
Safety information Electrical system 00- 1
Jackingupthetruck-driveside LL 00- 1
Jacking up the load-side ofthetruck 00- 2
Securingtheforkcarriage 00- 3
Safety information Electrical system 00- 1
Jackingupthetruck-driveside LL 00- 1
Jacking up the load-side ofthetruck 00- 2
Securingtheforkcarriage 00- 3
Maintenance LLL 00- 5
Maintenance instructions LL 00- 5
Maintenance instructions LL 00- 5
02 Diagnostics
Onboard diagnostics 02- 2
General 02- 2
Parametermenuitem LLL 02- 4
Teach-inmenuitem 02- 9
Informationmenuitem LL 02-10
Diagnosticmenuitem LL 02-13
General 02- 2
Parametermenuitem LLL 02- 4
Teach-inmenuitem 02- 9
Informationmenuitem LL 02-10
Diagnosticmenuitem LL 02-13
Software 02-21
WinflashV1 1X-general 02-21
Description oo 02-21
Preparation for downloadingto CAN control system 02-23
Winflash V1 1X- working with Winflash software 02-24
General 02-24
Selectingatruck 02-25
Selectinga control system LL 02-26
Selectingafile 02-27
Checking the connectiontothe CAN control system 02-28
Start programming to CAN control systems 02-29
Closetheprogram 02-30
WinflashV1 1X-general 02-21
Description oo 02-21
Preparation for downloadingto CAN control system 02-23
Winflash V1 1X- working with Winflash software 02-24
General 02-24
Selectingatruck 02-25
Selectinga control system LL 02-26
Selectingafile 02-27
Checking the connectiontothe CAN control system 02-28
Start programming to CAN control systems 02-29
Closetheprogram 02-30
Errorlists 02-31
General 02-31
TeXtMESSAgES oo 02-33
General 02-31
TeXtMESSAgES oo 02-33
Teach-in 02-34
Heightpreselection 02-34
General 02-34
Procedure 02-35
Heightpreselection 02-34
General 02-34
Procedure 02-35
Table of contents
Electric motor
Tractionmotor 11-1
General 1-1
Testing 11- 2
Repair 11- 3
Maintenance 1-7
General 1-1
Testing 11- 2
Repair 11- 3
Maintenance 1-7
Revsensor 11- 8
General 11- 8
Testing 11-9
Repair 11-11
General 11- 8
Testing 11-9
Repair 11-11
Temperature SeNSOT 11-12
General 11-12
Testing 11-12
Repair 11-14
General 11-12
Testing 11-12
Repair 11-14
Mechanical drive axle
Frontbevelgears LL 22- 1
General 22- 1
Testing oo 22- 3
Repair 22- 4
Maintenance LL 22-12
General 22- 1
Testing oo 22- 3
Repair 22- 4
Maintenance LL 22-12
Driver’s compartment
Driverscompartment 34- 1
General 34-1
Repair 34- 3
General 34-1
Repair 34- 3
Steering system
Electricsteering (ELK 1) 42-1
General 42- 1
FUNCHiON 42- 1
Steering unit 42- 4
General 42- 4
Test 42- 6
Repair 42- 7
Maintenance 42-11
Setpoint potentiometer LL 42-12
General 42-12
Test 42-15
Actual value potentiometer LL 42-19
General 42-19
1 CE 42-21
Repair «oe 42-22
Maintenance 42-26
Emergencysteering LL 42-27
Emergency steering 42-27
Electricsteering (ELK 2) 42-28
Electric steering -overview LL 42-28
Steering unit-overview LL 42-30
Checking the steeringunit 42-31
Steering unit-repair LL 42-32
Steering unit- maintenance LL 42-34
Setpointdevice-overview LL 42-35
Checking the setpointdevice 42-36
Setpointdevice-repair LLL 42-38
Setpointdevice-maintenance LL 42-39
Actual-value transmitter-overview 42-40
Checking the actual-value transmitter 42-40
Actual-value transmitter -repair 42-42
Actual-value transmitter – maintenance LL 42-486
Emergencysteering LL 42-46
General 42- 1
FUNCHiON 42- 1
Steering unit 42- 4
General 42- 4
Test 42- 6
Repair 42- 7
Maintenance 42-11
Setpoint potentiometer LL 42-12
General 42-12
Test 42-15
Actual value potentiometer LL 42-19
General 42-19
1 CE 42-21
Repair «oe 42-22
Maintenance 42-26
Emergencysteering LL 42-27
Emergency steering 42-27
Electricsteering (ELK 2) 42-28
Electric steering -overview LL 42-28
Steering unit-overview LL 42-30
Checking the steeringunit 42-31
Steering unit-repair LL 42-32
Steering unit- maintenance LL 42-34
Setpointdevice-overview LL 42-35
Checking the setpointdevice 42-36
Setpointdevice-repair LLL 42-38
Setpointdevice-maintenance LL 42-39
Actual-value transmitter-overview 42-40
Checking the actual-value transmitter 42-40
Actual-value transmitter -repair 42-42
Actual-value transmitter – maintenance LL 42-486
Emergencysteering LL 42-46
46 Wheels and tyres
Wheels 46- 2
Drivewheel 46- 2
General 46- 2
Repair 46- 3
Maintenance 46- 5
Loadwheel 46- 6
General 46- 6
Repair 46- 7
Maintenance 46- 9
Drivewheel 46- 2
General 46- 2
Repair 46- 3
Maintenance 46- 5
Loadwheel 46- 6
General 46- 6
Repair 46- 7
Maintenance 46- 9
49 Brake system
Brakesystem 49- 2
General 49- 2
General 49- 2
Electricservicebrake 49- 3
General 49- 3
Hydraulicservicebrake lL 49- 4
General 49- 4
Testing Lo 49- 7
Repair 49- 9
Maintenance 49-17
Parkingbrake 49-18
General 49-18
Testing 49-20
Repair 49-22
SeIVICING oe 49-24
Operating devices
Single pedal – accelerator with single track potentiometer 50- 2
General 50- 2
Testing o oo 50- 3
Repair 50- 4
Single pedal – accelerator with dual track potentiometer 50- 5
Overviewoftheaccelerator 50- 5
Checkingtheaccelerator 50- 6
Repairingthe accelerator 50- 7
1825deadmanswitch LL 50-10
Dualpedal 50-11
General 50-11
Function 50-13
Testing 50-16
Repair 50-18
Maintenance 50-22
Display elements
Display 56- 2
Standarddisplay 56- 2
General 56- 2
Testing oo 56- 4
Repair 56- 5
Maintenance 56-
General 49- 3
Hydraulicservicebrake lL 49- 4
General 49- 4
Testing Lo 49- 7
Repair 49- 9
Maintenance 49-17
Parkingbrake 49-18
General 49-18
Testing 49-20
Repair 49-22
SeIVICING oe 49-24
Operating devices
Single pedal – accelerator with single track potentiometer 50- 2
General 50- 2
Testing o oo 50- 3
Repair 50- 4
Single pedal – accelerator with dual track potentiometer 50- 5
Overviewoftheaccelerator 50- 5
Checkingtheaccelerator 50- 6
Repairingthe accelerator 50- 7
1825deadmanswitch LL 50-10
Dualpedal 50-11
General 50-11
Function 50-13
Testing 50-16
Repair 50-18
Maintenance 50-22
Display elements
Display 56- 2
Standarddisplay 56- 2
General 56- 2
Testing oo 56- 4
Repair 56- 5
Maintenance 56-
Alphanumericdisplay 56- 8
General 56- 8
Testing 56-10
Repair «oe 56-11
Maintenance 56-13
General 56- 8
Testing 56-10
Repair «oe 56-11
Maintenance 56-13
60 Electrics/electronics, general
Electrical system 60- 2
DC/DC converter 60- 2
General 60- 2
Testing «oo 60- 3
DC/DC converter 60- 2
General 60- 2
Testing «oo 60- 3
Sensorsystem 60- 6
Brake pressureswitch 60- 6
Brake pressure switch 60- 6
Footswitch 60- 6
Seatswitch Le 60- 7
Reachmeasurementsystem 60- 8
General 60- 8
Testing 60- 9
Hydraulic pressure Sensor 60-11
General oe 60-11
Testing 60-12
Repair 60-13
Brake pressureswitch 60- 6
Brake pressure switch 60- 6
Footswitch 60- 6
Seatswitch Le 60- 7
Reachmeasurementsystem 60- 8
General 60- 8
Testing 60- 9
Hydraulic pressure Sensor 60-11
General oe 60-11
Testing 60-12
Repair 60-13
THN A
STILL
STILL
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Table of contents
64 Electronic controllers
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Drive/pump controller (FPSYA10 64- 3
General 64- 3
Drive and pump controller FPS3andFPS4 64- 8
“Control OK” signal (SOK) 64-11
Enablingconverters 64-13
Charging the capacitorsintheconverter 64-14
Activating and monitoring the main contactor LL 64-15
Testing 64-17
Calculating the batterycapacity 64-20
Batterymanagement LL 64-21
Hourmeter 64-22
Curve Speed Control (CSC) 64-23
Testing 64-24
Repair 64-27
Maintenance LL 64-29
General 64- 3
Drive and pump controller FPS3andFPS4 64- 8
“Control OK” signal (SOK) 64-11
Enablingconverters 64-13
Charging the capacitorsintheconverter 64-14
Activating and monitoring the main contactor LL 64-15
Testing 64-17
Calculating the batterycapacity 64-20
Batterymanagement LL 64-21
Hourmeter 64-22
Curve Speed Control (CSC) 64-23
Testing 64-24
Repair 64-27
Maintenance LL 64-29
LAC (Linde alternative converter) 64-30
Converter-overview 64-30
Supplyandenable 64-35
Converter -chargingthe capacitors 64-36
Converter-revsensoranalysis 64-37
Converter – temperature monitoring 64-38
Checkingtheconverter 64-39
Converter-repair 64-40
Converter-maintenance 64-41
Converter-overview 64-30
Supplyandenable 64-35
Converter -chargingthe capacitors 64-36
Converter-revsensoranalysis 64-37
Converter – temperature monitoring 64-38
Checkingtheconverter 64-39
Converter-repair 64-40
Converter-maintenance 64-41
SAC (STILL alternative converter) 64-42
Converter-overview 64-42
Converter-supplyandenabling 64-47
Converter -chargingthe capacitors 64-48
Converter-revsensoranalysis i 64-49
Converter – temperature monitoring 64-50
Checkingtheconverter 64-50
Converter-repair 64-51
Converter-maintenance 64-53
Converter-overview 64-42
Converter-supplyandenabling 64-47
Converter -chargingthe capacitors 64-48
Converter-revsensoranalysis i 64-49
Converter – temperature monitoring 64-50
Checkingtheconverter 64-50
Converter-repair 64-51
Converter-maintenance 64-53
Otherelectroniccontrols 64-54
Hydraulic setpoint converter (HSK)2A20 64-54
General 64-54
Testing oo 64-57
Hydraulic setpoint converter (HSK)2A20 64-54
General 64-54
Testing oo 64-57
EAN Ti
STILL
Table of contents
STILL
Table of contents
Repair «oe 64-59
Maintenance 64-60
CAN DUS 64-61
General 64-61
Testing 64-64
Maintenance 64-60
CAN DUS 64-61
General 64-61
Testing 64-64
70 Hydraulics, general
Basichydraulics 70- 1
Functions 70- 1
Main lift lifting 70- 1
Main liftlowering 70- 2
Shifting oe 70- 3
TING 70- 5
Sideshift 70- 7
Single auxiliary hydraulics (ZH1) 70- 8
Double auxiliary hydraulics (ZH1+2) 70- 9
Oiltank 70-10
General 70-10
Testing 70-11
Repair «oe 70-12
Maintenance 70-13
Returnlinefilter 70-14
General 70-14
Testing «oo 70-15
Repair «oe 70-16
Maintenance 70-18
Hydraulicplug system 70-19
General 70-19
Repair 70-21
Functions 70- 1
Main lift lifting 70- 1
Main liftlowering 70- 2
Shifting oe 70- 3
TING 70- 5
Sideshift 70- 7
Single auxiliary hydraulics (ZH1) 70- 8
Double auxiliary hydraulics (ZH1+2) 70- 9
Oiltank 70-10
General 70-10
Testing 70-11
Repair «oe 70-12
Maintenance 70-13
Returnlinefilter 70-14
General 70-14
Testing «oo 70-15
Repair «oe 70-16
Maintenance 70-18
Hydraulicplug system 70-19
General 70-19
Repair 70-21
71 Working hydraulics
Pumpunits 71-1
General 71-1
Repair 71- 2
Hydraulicpump 71- 4
General 71- 4
Testing 71- 6
Repair «oe 71-7
Maintenance 71- 8
Pumpmotor 71- 9
General 71- 9
Testing «oo 71- 9
Repair 71-11
Maintenance 71-12
General oo
Testing
Repair
General 71-1
Repair 71- 2
Hydraulicpump 71- 4
General 71- 4
Testing 71- 6
Repair «oe 71-7
Maintenance 71- 8
Pumpmotor 71- 9
General 71- 9
Testing «oo 71- 9
Repair 71-11
Maintenance 71-12
General oo
Testing
Repair
Revsensor
General oo
Testing
Repairing
General oo
Testing
Repairing
76 Valves
Pressurereliefvalve
General
Testing
Repair
General
Testing
Repair
Directional controlvalve
Mainliftlifting
General oo
Testing
Repair
General oo
Testing
Repair
Tilting
General oo
Testing
Repair
Sideshift
General oo
Testing
Repair
General oo
Testing
Repair
Sideshift
General oo
Testing
Repair
Additional hydraulics
General oo
Testing
Repair
General oo
Testing
Repair
Loweringbrakevalve
General
Testing
Repair
General
Testing
Repair
Proportionalvalve
Mainliftlowering
General
Testing
Repairing
General
Testing
Repairing
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STILL
Table of contents
Table of contents
Reaching 76-30
General 76-30
Testing 76-32
Repair «oe 76-34
Valve block 76-37
Reach carriage valveblock 76-37
General 76-37
Testing 76-39
Repair «oe 76-40
Emergency loweringvalve 76-42
General 76-42
General 76-30
Testing 76-32
Repair «oe 76-34
Valve block 76-37
Reach carriage valveblock 76-37
General 76-37
Testing 76-39
Repair «oe 76-40
Emergency loweringvalve 76-42
General 76-42
90 Special equipment/accessories
Optionalequipment 90- 2
PINcodeaccesscontrol LL 90- 2
General 90- 2
“PIN code” generationand management LL 90- 4
Special “PIN code” 90- 5
Heightpreselection 90- 6
General 90- 6
Definition oe 90- 7
Function oo 90- 9
Operation 90-12
Levelsteach-in 90-15
Lowering proportional valve setting 90-16
Automatic sideshift centre position 90-17
General 90-17
Testing oe 90-19
Automatic tilting centre position 90-21
General 90-21
Testing oe 90-23
Optimised hydraulicfunctions 90-25
General 90-25
Function 90-28
Testing 90-30
Energyrecoverywhenlowering 90-32
General 90-32
Function 90-36
92 Other accessories
Devices 92- 2
Dynometer 92- 2
PINcodeaccesscontrol LL 90- 2
General 90- 2
“PIN code” generationand management LL 90- 4
Special “PIN code” 90- 5
Heightpreselection 90- 6
General 90- 6
Definition oe 90- 7
Function oo 90- 9
Operation 90-12
Levelsteach-in 90-15
Lowering proportional valve setting 90-16
Automatic sideshift centre position 90-17
General 90-17
Testing oe 90-19
Automatic tilting centre position 90-21
General 90-21
Testing oe 90-23
Optimised hydraulicfunctions 90-25
General 90-25
Function 90-28
Testing 90-30
Energyrecoverywhenlowering 90-32
General 90-32
Function 90-36
92 Other accessories
Devices 92- 2
Dynometer 92- 2
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