Still STED forklift Reach trucks FM-X FM-X N FM-X W FM-X EW, FM-X SE workshop Manual – PDF DOWNLOAD

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Still STED forklift Reach trucks FM-X FM-X N FM-X W FM-X EW, FM-X SE workshop Manual – PDF DOWNLOAD

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Still STED forklift Reach trucks FM-X FM-X N FM-X W FM-X EW, FM-X SE workshop Manual – PDF DOWNLOAD

Language : English
Pages : 362
Downloadable : Yes
File Type : PDF

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Still STED forklift Reach trucks FM-X FM-X N FM-X W FM-X EW, FM-X SE workshop Manual – PDF DOWNLOAD

00 Product information
Foreword oo-
About FM-X, FM-X N, FM-X W, FM-X EW, FM-X SE 00-
Safety information oo- 2
Safety instructions Electrical system 00- 2
Jacking up the tow tractor 00- 2
Securing the fork carriage 00- 4
Parking the truck so it is secured for service work
01 Service
Maintenance
00- 6
01-
Maintenance instructions 01-
Maintenance – 1000 hours/year 01- 3
Maintenance – 3000 hours/every two years 01- 7
Additional maintenance guidelines for using the truck in a cold store – 500 hours or every
12 weeks 01- 9
Tools 01-1 o
Measuring and testing equipment 01-1 0
Tools (general) 01-10
Hamessesandhoists, 1 0t-3 5t 01-12
Standardised tightening torques for standard-pitch threads and fine-pitch threads 01-13
Standardised tightening torques for hose fittings 01-13
02 Diagnostics
Introduction to DiaMon 02-
ST EDS-Navigator 02-
CAN box diagnostics 02- 2
Diagnostic set-up 02- 3
Starting DiaMon 02- 4
Working with DiaMon 02- 5
Reading out and clearing the error list 02- 5
Reading out access codes 02- 6
Onboard truck configuration 02- 7
General 02- 7
Height pre-selection teach-in 02-10
General 02-10
Procedure 02-11
—- – 51908012001 EN -08/2016 IX
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Table of contents
11 Eledric motor
Traction motor 11-
General 11-
Testing 11- 2
Repair 11- 2
Maintenance 11- 6
Rev sensor 11- 7
General 11- 7
Temperature sensor 11- 8
General 11- 8
Testing 11- 9
Repair 11-10
22 Mechanical drive axle
Front bevel gears 22-
General 22-
Testing 22- 3
Repair 22- 4
Corona electrode 22-12
Maintenance 22-12
31 Chassis
Driver’s compartment mounting 31-
Driver’s compartment design – Repairs 31-
Side chassis supports 31- 8
Adjusting the side chassis supports 31- 8
Reach carriage 31-11
Adjusting the side guide rollers on the reach carriage 31-11
Adjusting the eccentric guide rollers on the reach carriage 31-14
Retrofitting optional guide rollers 31-15
Energy chain 31-16
Support mounting for the energy chain 31-16
34 Driver’s compartment
X
Electrical driver’s compartment adjustment mechanism 34-
General 34-
Repair 34- 3
51908012001 EN -08/2016 STILL
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Table of contents
42 Steering system
Electric steering (ELK) 42-
Electric steering – Overview 42-
Steering unit – Overview 42- 3
Checking the steering unit 42- 4
Steering unit – Repair 42- 5
Steering unit – maintenance 42- 7
Emergency steering 42- 8
Setpoint device 42- 9
Setpoint device – overview 42- 9
Checking the setpoint device 42-11
Setpoint device – Repair 42-13
Setpoint device – maintenance 42-14
Actual-value device 42-15
Actual-value t ransm itte r – overview 42-15
Checking the actual-value t ransm itter 42-15
Actual-value transm itter- repair 42-17
Actual-value t ransm itte r – maintenance 42-22
46 Wheels and tyres
Wheels (standard truck) 46-
Drive wheel 46-
General 46-
Maintenance 46-
Running wheel 46- 2
General 46- 2
Repair 46- 3
Maintenance 46- 4
Wheels (FM-X SE) 46- 5
Drive wheel 46- 5
General 46- 5
Maintenance 46- 5
Running wheel 46- 6
General 46- 6
Repair 46- 7
Maintenance 46- 8
—- – 51908012001 EN -08/2016 XI
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Table of contents
49 Brake system
Brake system 49-
General 49-
Electric operating brake 49- 2
General 49- 2
Hydraulic operating brake 49- 3
General 49- 3
Testing 49- 5
Repair 49- 7
Maintenance 49-14
Parking brake 49-15
General 49-15
Testing 49-16
Repair 49-18
Maintenance 49-19
50 Operating devices
XII
Single pedal -Accelerator with dual track potentiometer 50-
Overview of the accelerator 50-
Checking the accelerator 50- 2
Repairing the accelerator 50- 3
Foot switch 1 S25 50- 6
Dual pedal 50- 7
General 50- 7
Function 50- 9
Testing 50- 11
Repair 50-13
Maintenance 50-17
Joystick 4Plus / fingertip switch 50-18
Signal converter of joystick 4Plus / fingertip switch 50-18
General 50-18
Testing 50-20
Repair 50-22
Configuration of joystick 4Plus / fingertip switch 50- 24
Truck equipment: Lifting/ lowering/ tilting/ transition shift/ Auxiliary hydraulics:
none 50-24
Truck equipment: Lifting/ lowering/ tilting/ transition shift/ Auxi liary hydraulics 1: fork
arm positioner / Auxiliary hydraulics 2: none 50-25
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Table of contents
Truck equipment: Lifting/ lowering/ tilting/ transition shift/ Auxiliary hydraulics 1: fork
arm positioner /Auxiliary hydraulics 2: turret 50-26
Truck equipment: Lifting/ lowering/ tilting/ transition shift/ Auxiliary hydraulics 1: turn
fork/ Auxiliary hydraulics 2: none 50-27
Truck equipment: Lifting/ lowering/ tilting/ transition shift/ Auxiliary hydraulics 1: fork
arm positioner / Auxiliary hydraulics 2: turn fork 50-28
Truck equipment: Lifting/ lowering /tilting /transition shift/ Auxiliary hydraulics 1: turret/
Auxiliary hydraulics 2: none 50-29
Truck equipment: Lifting/ lowering/ tilting /transition shift/ Auxiliary hydraulics 1: none/
Auxiliary hydraulics 2: clamp fork 50-30
Truck equipment: Lifting/ lowering/ tilting/ transition shift/ Auxi liary hydraulics 1: load
holder (vertical)/ Auxiliary hydraulics 2: none 50-31
Truck equipment: Lifting/ lowering/ tilting/ transition shift/ Auxiliary hydraulics 1: fork
carriage with auxiliary lift/ Auxiliary hydraulics 2: none 50-32
—- – 51908012001 EN -08/2016 XIII
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Table of contents
56 Display elements
Display 56-
General 56-
Testing 56- 3
Repair 56- 3
Maintenance 56- 6
Operating console 56- 7
General 56- 7
Testing 56- 8
Repair 56- 9
Maintenance 56-11
60 Electrical enclosure
XIV
General 60-
Parameter management 60-
Error ring buffer 60- 2
Insulation testing (truck) 60- 3
Insulation testing on the drive battery 60- 5
Insulation testing of traction motor 60- 6
Pump motor insulation testing 60- 8
Wiring 60-1 o
Power cables 60-10
Maintenance guidelines for power cables 60-11
Repair- Contact elements 60-11
DC/DC converter 60-13
General 60- 13
Sensor system 60-15
Foot switch
Seat switch
60-15
60-16
Reach measurement system 60-17
Pressure sensor for the hydraulics 60-21
General 60-21
Testing 60-23
Repair 60-25
CAN power port 60-28
CAN-Power-Port(CPP) 60-28
CPP lighting 60-28
51908012001 EN -08/2016 STILL
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Table of contents
Fuses 60-30
Fuse assignment 60- 30
64 Eledronic controls
Switch-on sequence 64-
Switch-on sequence of the electronic components 64-
Active load stabilisation (ALS) 64- 2
General 64- 2
Requirements for ensuring functionality 64- 2
Suppression capacitor of the ALS atthe converter 64- 4
Strain gauge (DMS) for the active load stabilisation system (ALS) 64- 5
Reach truck control unit (RCU) 64- 8
Reach truck control unit (RCU) 64- 8
XA/XB plug (RCU) – Changing the pin assignment 64-12
CAN bus 64-14
CAN bus 64-14
Converter 64-20
Converter – Overview 64-20
Converter – Supply and enabling 64-25
Converter – Charging the condenser 64-25
Converter – Rev sensor analysis 64-26
Converter – Temperature monitoring 64-26
Checking the converter 64-27
Converter – Repair 64- 30
Converter – Maintenance 64- 30
69 Battery and accessories
Traction battery 69-
Battery 69-
Discharge indicator 69- 4
70 Hydraulics, general
Safety check 70-
Lowering safety test 70-
Safety checks of hose assembly 70-
Basic hydraulics 70- 2
Oil tank 70- 2
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Table of contents
General 70- 2
Testing 70- 2
Repair 70- 3
Maintenance 70- 4
Bleeding the hydraulic system 70- 4
Bleeding the hydraulics 70- 4
Releasing the pressure from the hydraulics 70- 5
Releasing the pressure from the hydraulics 70- 5
Compact hydraulic plug system STH-C 70- 7
General 70- 7
Assembly 70-10
71 Working hydraulics
Pump-motor unit 71-
General 71-
Repair 71-
Hydraulic pump 71- 4
General 71- 4
Testing 71- 5
Repair 71- 6
Parameterising 71- 7
Maintenance 71- 7
Pump motor 71- 8
General 71- 8
Testing 71- 9
Repair 71- 9
Maintenance 71-10
Temperature sensor 71-10
General 71-10
Testing 71-11
Repair 71-12
Reach cylinder 71-13
Positioning the reach cylinders 71-13
Tilt cylinder 71-14
Screw-in depth of the tilt cylinder in the rod end bearing 71-14
76 Valves
Valve block 76-
Reach carriage valve block 76-
Genera I 76-
Testing 76- 1
Repair 76- 2
XVI 51908012001 EN – 08/2016 STILL
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Table of contents
Emergency lowering valve 76- 4
General 76- 4
Electrical testing of the valves 76- 6
Voltage measured values for proportional valves and control valves 76- 6
Pressure relief valve 76- 7
General 76- 7
Testing 76- 8
Adjusting 76- 9
Directional control valve 76-10
Main lift lifting 76-10
General 76-10
Testing 76-11
Repair 76-12
Tilting 76-13
General 76-13
Testing 76-14
Repair 76-15
Transition shift 76-16
General 76-16
Testing 76-17
Repair 76-18
Lowering brake valve with exhaust valve 76-19
General 76-19
Repair 76-20
Exhaustvalve2Y21 (ISO valve) 76-21
Testingtheexhaustvalve2Y21 (ISO valve) 76-21
Proportional valve 76-23
Main lift lowering 76-23
General 76-23
Testing 76-24
Repair 76-25
Shifting 76-26
General 76-26
Testing 76-27
Repair 76-29
—- – 51908012001 EN -08/2016 XVII
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Table of contents
81 Lift mast
Lift mast 81-
General technical data 81-
Telescopic lift mast 81- 2
Triplex lift mast 81- 3
Lift mast – Changing the lift mast configuration 81- 4
Pre-tension of the hydraulic hoses during installation (fork tilter / sideshift, auxiliary
hydraulics) 81- 5
Pre-tension of the cable harness during installation (fork tilter / sideshift, auxiliary hydraulics)
81- 6
Lift mast- Removal 81- 7
Lift mast- Installation 81- 9
Load chains 81-13
Load chains-Checking and cleaning 81-13
AdjustingtheloadchainsTelescopicliftmast 81-14
Outer load chain Triple mast 81-16
MiddleloadchainTriplexliftmast 81-18
End position damping 81-20
End position damping, type B (bottom) 81-20
End position damping, type A (top) 81-21
Line break safety valve 81-22
Line break safety valve 81-22
90 Special equipment/accessories
Optional equipment 90-
Height preselection 90-
General 90- 1
Definition 90- 2
Function 90- 4
Operation 90- 8
Levels teach-in 90-10
Reach/lower lock 90-12
Calibratingthereach/lowerlock(variant) 90-12
92 Other accessories
XVIII
Devices 92-
Dynometer 92-

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