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Still STED forklift Series XNA XNAac – Generation 1.2 80V workshop Manual – PDF DOWNLOAD
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Still STED forklift Series XNA XNAac – Generation 1.2 80V workshop Manual – PDF DOWNLOAD
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Description
Still STED forklift Series XNA XNAac – Generation 1.2 80V workshop Manual – PDF DOWNLOAD
FILE DETAILS:
Still STED forklift Series XNA XNAac – Generation 1.2 80V workshop Manual – PDF DOWNLOAD
Language : English
Pages : 778
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Still STED forklift Series XNA XNAac – Generation 1.2 80V workshop Manual – PDF DOWNLOAD
General product information
Speed optimisation
General
- Speed optimisation is a software function in the FZS that reduces the driving speed of the truck in relation to the lift height and the load it is carrying. Apart from the actual driving speed, the rate of acceleration and deceleration is reduced, as are those of the auxiliary movements.
- This means, for example, that acceleration of the shift function takes place more gently at 10m than in the lowered state. Speed optimisation comes in different versions ( 2.X, 3.X, 4.X) and releases (e.g. 3.0, 3.1, 3.2, 3.3 ). Since each truck can have its own (customerspecific) dimensions, a different reduction characteristic must be calculated for each truck.
- This is done with the help of a special software program (“VNAP tool”). The corner points (P1-P6) resulting from these calculations are important for the stability of the truck. The corner points are stored in the FZS. The following factors are the basis for the calculation mentioned above:
? Battery type
? max. load carrying capability
? A-dimension of the turret head
? Max. outreach
? Max. lift height of main lift
? Max. lift height of auxiliary lift
? Overall height of truck
? Width of load wheel axle
? Mechanical rail guidance or inductive guide
ring
? Traction drive version
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Still STED forklift Series XNA XNAac – Generation 1.2 80V workshop Manual – PDF DOWNLOAD
00 Product information
General product information
Speed optimisation
Fan management
02 Diagnostics
Software
Winflash V1 1X- General
Winflash V1 1X-Working with Winflash software
Fault lists
Truck central control (FZS) fault list and information
Traction and pump controller (FPS) fault list
Load lift control (LAS) error list
Fault list for load lift control (LAS 2)
Operating panel controller (BPS) fault list
Electric steering (ELK) error list
Inductive guidance (IZF) error list
Fleet Manager Error list (FLM)
Error List Input/Output Extension Module (IOX)
Teach-in
Operating panel controller (BPS 1 )
Operating panel controller (BPS 2)
Service mode -164
Main lift, double lift mast -165
Lift mast, triplex lift mast -166
Auxiliary lift -167
Shift -168
Swivel -169
Fork adjustment -170
General -4
Test -6
Repairs -7
Maintenance -10
11 Electric motor
Traction motor 11
General 11
Test 11
Repairs 11
Maintenance 11
Speed sensor 11
General 11
Test 11
Repair 11
Temperature sensor 11
General 11
Test 11
Repair 11
20 Mechanical drive axle
Front bevel gears 20
General 20
Test 20
Repairs 20
Maintenance 20
42 Steering
Electric steering 42
General 42
Steering unit 42
Set-point potentiometer 42
Test -12
Repairs -13
General -14
Test -15
Repairs -16
General -17
Test -17
Repairs -18
General -15
Test -16
Repairs -16
General -17
General -18
Workshop literature ? W8 054 338 EN ? 09/2008 V
Table of contents
Actual-value potentiometer 42
Reference switch 42
43 Mechanical guidance
Guidance elements 43
General 43
Test 43
Repairs 43
Aisle detection 43
General 43
Test 43
44 Inductive guidance
Inductive guidance 44
General 44
Test 44
Repairs 44
Central unit 44
General 44
Test 44
Repairs 44
Peripherals 44
Antennas 44
General -20
Test -22
Repairs -24
-27
General -27
Test -28
Repairs -29
-31
General -31
Repairs -33
VI Workshop literature ? W8 054 338 EN ? 09/2008
Table of contents
Aisle detection 44
General 44
Steering angle limiter (LWB) 44
General 44
Test 44
Repairs 44
Maintenance 44
46 Wheels and tyres
Wheels 46
General 46
Test 46
Repairs 46
Maintenance 46
49 Brake system
Brake modes 49
General 49
Hydraulic parking brake 49
General 49
Test 49
Repairs 49
Maintenance 49
Pressure sensor 49
Valve block 49
Electromagnetic parking brake 49
General 49
Test 49
Repairs 49
Maintenance 49
50 Controls
Operating panel 50
Controls and displays (BPS 1) 50
64 Electronic controllers
Traction and pump control (FPS) A 10 64
General 64
Test 64
Inverters 64
General 64
Repair 64
Maintenance 64
Other electronic controllers 64
Truck central control (FZS) 8U60 64
Load lift control (LAS) 8U61 64
General -29
General -31
Repair -40
General -42
Repair -45
General -46
General -2
Test -5
Repairs -6
Maintenance -10
General -11
Test -12
Maintenance -13
General -7
Testing -8
Repairs -9
General -13
Test -16
Repairs -18
Maintenance -22
General -23
Testing -24
Repairs -25
VIII Workshop literature ? W8 054 338 EN ? 09/2008
Table of contents
Emergency stop and amplifier module (NAV) 7 A22 64
On-board charge controller BLS 64
71 Working hydraulics
Pump units 71
General 71
Test 71
Repairs 71
Maintenance 71
Hydraulic pump 71
General product information
Speed optimisation
Fan management
02 Diagnostics
Software
Winflash V1 1X- General
Winflash V1 1X-Working with Winflash software
Fault lists
Truck central control (FZS) fault list and information
Traction and pump controller (FPS) fault list
Load lift control (LAS) error list
Fault list for load lift control (LAS 2)
Operating panel controller (BPS) fault list
Electric steering (ELK) error list
Inductive guidance (IZF) error list
Fleet Manager Error list (FLM)
Error List Input/Output Extension Module (IOX)
Teach-in
Operating panel controller (BPS 1 )
Operating panel controller (BPS 2)
Service mode -164
Main lift, double lift mast -165
Lift mast, triplex lift mast -166
Auxiliary lift -167
Shift -168
Swivel -169
Fork adjustment -170
General -4
Test -6
Repairs -7
Maintenance -10
11 Electric motor
Traction motor 11
General 11
Test 11
Repairs 11
Maintenance 11
Speed sensor 11
General 11
Test 11
Repair 11
Temperature sensor 11
General 11
Test 11
Repair 11
20 Mechanical drive axle
Front bevel gears 20
General 20
Test 20
Repairs 20
Maintenance 20
42 Steering
Electric steering 42
General 42
Steering unit 42
Set-point potentiometer 42
Test -12
Repairs -13
General -14
Test -15
Repairs -16
General -17
Test -17
Repairs -18
General -15
Test -16
Repairs -16
General -17
General -18
Workshop literature ? W8 054 338 EN ? 09/2008 V
Table of contents
Actual-value potentiometer 42
Reference switch 42
43 Mechanical guidance
Guidance elements 43
General 43
Test 43
Repairs 43
Aisle detection 43
General 43
Test 43
44 Inductive guidance
Inductive guidance 44
General 44
Test 44
Repairs 44
Central unit 44
General 44
Test 44
Repairs 44
Peripherals 44
Antennas 44
General -20
Test -22
Repairs -24
-27
General -27
Test -28
Repairs -29
-31
General -31
Repairs -33
VI Workshop literature ? W8 054 338 EN ? 09/2008
Table of contents
Aisle detection 44
General 44
Steering angle limiter (LWB) 44
General 44
Test 44
Repairs 44
Maintenance 44
46 Wheels and tyres
Wheels 46
General 46
Test 46
Repairs 46
Maintenance 46
49 Brake system
Brake modes 49
General 49
Hydraulic parking brake 49
General 49
Test 49
Repairs 49
Maintenance 49
Pressure sensor 49
Valve block 49
Electromagnetic parking brake 49
General 49
Test 49
Repairs 49
Maintenance 49
50 Controls
Operating panel 50
Controls and displays (BPS 1) 50
64 Electronic controllers
Traction and pump control (FPS) A 10 64
General 64
Test 64
Inverters 64
General 64
Repair 64
Maintenance 64
Other electronic controllers 64
Truck central control (FZS) 8U60 64
Load lift control (LAS) 8U61 64
General -29
General -31
Repair -40
General -42
Repair -45
General -46
General -2
Test -5
Repairs -6
Maintenance -10
General -11
Test -12
Maintenance -13
General -7
Testing -8
Repairs -9
General -13
Test -16
Repairs -18
Maintenance -22
General -23
Testing -24
Repairs -25
VIII Workshop literature ? W8 054 338 EN ? 09/2008
Table of contents
Emergency stop and amplifier module (NAV) 7 A22 64
On-board charge controller BLS 64
71 Working hydraulics
Pump units 71
General 71
Test 71
Repairs 71
Maintenance 71
Hydraulic pump 71
Temperature sensor 71
General -26
Testing -27
Repairs -28
General -5
Repair -7
General -8
Checking -9
Repair -10
General -12
Checking -13
General -14
Checking -15
Repair -16
General -18
Testing -22
Repairs -23
Maintenance -26
Workshop literature ? W8 054 338 EN ? 09/2008 IX
Table of contents
Speed sensor 7
76 Valves
Pressure relief valve 76
General 76
Testing 76
Repairs 76
Proportional valves 76
Lower main lift proportional valve 76
General -4
Checking -7
Repair -10
Maintenance -16
General -17
Test -18
Repair -19
General -21
Checking -22
Repair -23
General -25
Checking -26
Repair -28
Maintenance -32
General -33
Checking -34
Repair -35
-36
General -36
X Workshop literature ? W8 054 338 EN ? 09/2008
Table of contents @)
81 Lift mast
Telescopic lift mast 81
General 81
Test 81
Repairs 81
Maintenance 81
Triple mast 81
General 81
Test 81
Repairs 81
Maintenance 81
Additive lift mast 81
Load sensor 81
86 Attachments
Turret head 86
General 86
Shift 86
Shift potentiometer 86
Shift contour switch 86
Swivel potentiometer 86
Swivel contour switch 86
Checking -37
Repair -38
General -39
Checking -40
Repair -41
Maintenance -43
General -44
Checking -46
Repair -47
Maintenance -50
-51
General -51
Checking -53
Repair -54
Maintenance -57
General -58
Checking -61
Repair -62
General -67
Checking -68
Repair -69
Maintenance -71
General -72
Checking -73
Repair -74
Maintenance -75
Over-reach -76General -3
Workshop literature ? W8 054 338 EN ? 09/2008 XI
Table of contents
Traction cylinder 86
Auxiliary lift mast 86
Auxiliary lift cylinder 86
Auxiliary lift position sensor 86
Valve block 86
Hydraulic motor 86
Overreach function 86
Telescopic fork 86
General 86
Testing 86
Repairs 86
90 Special equipment/ Accessories
Optional Equipment 90
Fork cycle 90
General -7
Function -8
Teach-in of shelf heights (levels) -11
General -12
General -14
General -16
“PIN code” generation and management -17
Special “PIN code” -18
General -19
Function -21
General -25
Activating the option “ZAG inductive” -26
Inductive proximity switches -27
Determining the lengths of the steel sheets -28
Mounting the steel plates -29
Classification of zones -32
Suppression of interfering metal parts -38
Diagnosis -39
-40
General -40
Activating the “magnetic ZAG” option -41
Magnetic switches -43
Switching magnets -47
Maximum stopping distance -50
Switch solenoid installation positions -51
Classification of zones -57
Diagnosis General -63
Activating the option “ZAG reflexli” -64
Reflector types -65
Mounting height of the reflectors on the rack -68
Arrangement of reflex sensors -70
Maximum stopping distance -72
Mounting the reflectors -73
Classification of zones -77
Important regulations -81
Diagnosis -82
XII Workshop literature ? W8 054 338 EN ? 09/2008
Table of contents
Height preselection 90
Load detection 90
Intelligent load diagram 90
Access control 90
Refuelling aid 90
Inductive ZAG 90
ZAG magnetic 90
ZAG reflex light barriers 90 -84
Workshop literature ? W8 054 338 EN ? 09/2008 XIII
Devices
Dynometer
Belt
General -26
Testing -27
Repairs -28
General -5
Repair -7
General -8
Checking -9
Repair -10
General -12
Checking -13
General -14
Checking -15
Repair -16
General -18
Testing -22
Repairs -23
Maintenance -26
Workshop literature ? W8 054 338 EN ? 09/2008 IX
Table of contents
Speed sensor 7
76 Valves
Pressure relief valve 76
General 76
Testing 76
Repairs 76
Proportional valves 76
Lower main lift proportional valve 76
General -4
Checking -7
Repair -10
Maintenance -16
General -17
Test -18
Repair -19
General -21
Checking -22
Repair -23
General -25
Checking -26
Repair -28
Maintenance -32
General -33
Checking -34
Repair -35
-36
General -36
X Workshop literature ? W8 054 338 EN ? 09/2008
Table of contents @)
81 Lift mast
Telescopic lift mast 81
General 81
Test 81
Repairs 81
Maintenance 81
Triple mast 81
General 81
Test 81
Repairs 81
Maintenance 81
Additive lift mast 81
Load sensor 81
86 Attachments
Turret head 86
General 86
Shift 86
Shift potentiometer 86
Shift contour switch 86
Swivel potentiometer 86
Swivel contour switch 86
Checking -37
Repair -38
General -39
Checking -40
Repair -41
Maintenance -43
General -44
Checking -46
Repair -47
Maintenance -50
-51
General -51
Checking -53
Repair -54
Maintenance -57
General -58
Checking -61
Repair -62
General -67
Checking -68
Repair -69
Maintenance -71
General -72
Checking -73
Repair -74
Maintenance -75
Over-reach -76General -3
Workshop literature ? W8 054 338 EN ? 09/2008 XI
Table of contents
Traction cylinder 86
Auxiliary lift mast 86
Auxiliary lift cylinder 86
Auxiliary lift position sensor 86
Valve block 86
Hydraulic motor 86
Overreach function 86
Telescopic fork 86
General 86
Testing 86
Repairs 86
90 Special equipment/ Accessories
Optional Equipment 90
Fork cycle 90
General -7
Function -8
Teach-in of shelf heights (levels) -11
General -12
General -14
General -16
“PIN code” generation and management -17
Special “PIN code” -18
General -19
Function -21
General -25
Activating the option “ZAG inductive” -26
Inductive proximity switches -27
Determining the lengths of the steel sheets -28
Mounting the steel plates -29
Classification of zones -32
Suppression of interfering metal parts -38
Diagnosis -39
-40
General -40
Activating the “magnetic ZAG” option -41
Magnetic switches -43
Switching magnets -47
Maximum stopping distance -50
Switch solenoid installation positions -51
Classification of zones -57
Diagnosis General -63
Activating the option “ZAG reflexli” -64
Reflector types -65
Mounting height of the reflectors on the rack -68
Arrangement of reflex sensors -70
Maximum stopping distance -72
Mounting the reflectors -73
Classification of zones -77
Important regulations -81
Diagnosis -82
XII Workshop literature ? W8 054 338 EN ? 09/2008
Table of contents
Height preselection 90
Load detection 90
Intelligent load diagram 90
Access control 90
Refuelling aid 90
Inductive ZAG 90
ZAG magnetic 90
ZAG reflex light barriers 90 -84
Workshop literature ? W8 054 338 EN ? 09/2008 XIII
Devices
Dynometer
Belt
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