Still STED Forklift TLR 20 Workshop Manual – PDF DOWNLOAD

Description

Still STED Forklift TLR 20 Workshop Manual – PDF DOWNLOAD

FILE DETAILS:

Still STED Forklift TLR 20 Workshop Manual – PDF DOWNLOAD

Language : English
Pages : 160
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Still STED Forklift TLR 20 Workshop Manual – PDF DOWNLOAD

Foreword

This workshop manual (WM) is a collection of technical data and functional descriptions for the standard vehicle. It is intended as a guide which should be kept at hand at all times, to help explain the technical features of the vehicle and consequently ensure that maintenance and repair are carried out correctly. The workshop manual is updated on a regular basis with additional sheets.

Updating workshop manuals

Our range of equipment is subject to continuous development and improvement. A consequence of this is that components or assemblies are sometimes replaced or their function changed. In order to guarantee that the owner of a workshop manual is always in possession of up-to-date and relevant documentation, the manual must be updated using the method described overleaf.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Still STED Forklift TLR 20 Workshop Manual – PDF DOWNLOAD

Chapter 1: Drive wheel
• Changing the drive wheel 1-01
– Removal 1-01
– Installation 1-01
• Information table: ID numbers of drive wheel 1-02
Chapter 2: Gear
• Removing the gear 2-01
• Commissioning the travel drive (after replacement) 2-02
– Lubricating the bogie bearing 2-02
• Oil change 2-03
Chapter 3: Drive motor
• Removing the gear 3-01
• Carbon brushes 3-02
– Replacing the carbon brushes 3-02
• Technical data 3-03
• Maintenance 3-04
– General 3-04
– Cleaning 3-04
– Visual inspection, replacing damaged parts 3-05
– Checking the brush unit, replacing the carbon brushes 3-06
– Commutator 3-07
– Bearings 3-08
Chapter 4: Speed sensor
• General 4-01
• Testing the speed sensor 4-02
Chapter 5: Steering
• Block diagram of steering 5-01
• Pin assignment 5-03
• Setpoint potentiometer 5-05
• Actual value potentiometer 5-06
• Quick start adjusting the steering 5-07
• Travel on curves function 5-08
Chapter 6: Brake
• Electromagnetic spring brake 6-01
– Function 6-01
– Removal 6-02
– Replacing the brake lining 6-04
– Adjusting the brake clearance 6-05
– Adjusting the braking force 6-06
– Measuring the brake deceleration 6-07
– Checking the brake deceleration 6-10
Sheet no
List of contents
Copyright protected No part of this manual
may be reproduced in any form
Copyright reserved Issue 09/03 Workshop
Replaces issue Manual TLR20 Sheet no V
– Maintenance 6-12
Chapter 8: Travel control
• Block diagram for “Travel” 8-01
• Pin assignment 8-03
• General 8-06
• Braking modes 8-07
• Table of operating modes 8-07
• Travel on curves 8-08
• Hour meter 8-09
• Service hour meter 8-09
• Battery discharge indicator 8-09
• Self test 8-10
• Error display 8-11
• Test procedure 8-11
Chapter 9: Component panel
• Arrangement of the components on comonent panel 9-01
Chapter 10: ABÜ – Braking monitor
• Block diagram of braking monitor ABÜ (U50) 10-01
• Pin assignment 10-02
• General 10-04
• Functions 10-05
-Wheel position display (optional) 10-05
-Adjust the display 10-05
-Driving while curve 10-06
-Flashing error codes 10-07
Chapter 11: Curtis display unit
• General 11-01
• Pin assignment 11-02
• Function 11-03
• Error display 11-03
• Battery discharge indicator 11-03
• Hour meter 11-04
Chapter 12: Battery
• General 12-01
• Durability and lifetime 12-01
• Handling and maintenance 12-02
• Maintenance intervals 12-03
• Acid density test 12-04
• Prevention of damage and accidents 12-05
• Commissioning unfilled battery with charged plates 12-06
Sheet no
List of contents
Copyright protected No part of this manual
may be reproduced in any form
Copyright reserved Issue 09/03 Workshop
Replaces issue Manual TLR20 Sheet no VI
• Changing the battery 12-07
– Lifting and removing the battery 12-07
– Installing the battery 12-08
Chapter 14: Hydraulics
• Block diagram of hydraulics 14-01
Chapter 15: Pump assembly
• Individual components 15-01
• LIFTING function 15-02
• LOWERING function 15-03
• Electrically pilot controlled non-return valve (2/2-way valve) 15-04
• Replacing carbon brushes on the SU 15-05
• Removing the pump motor 15-07
• Hydraulic pump 15-08
– General 15-08
– Removing the hydraulic pump 15-09
• Adjusting the pressure relief valve 15-10
• Changing the hydraulic oil 15-12
– Exchange of Carbonbrush 15-13
• Tankvolume 15-14
Chapter 16: Pressure sensor
• Pressure sensor 16-01
Chapter 18: Steering software
• General 18-01
• Making a connection 18-02
• Errors 18-03
• Teaching in 18-04
– Setpoint potentiometer 18-04
– Actual value potentiometer 18-06
• Tester 18-07
– Speed measurement 18-10
– Amplifier data 18-11
– Digital inputs and ouputs 18-12
– Potentiometer voltages 18-14
• Settings 18-15
– Wheel distance 18-15
Chapter 19: Travel control software
• General 19-01
• Setting parameters 19-02
• Test 19-03
• Diagnosis 19-03
• “File” menu 19-03
• Setting parameters with the hand-held programming unit 19-05
• Summary of the parameters that have to be set 19-19
Sheet no
List of contents
Copyright protected No part of this manual
may be reproduced in any form
Copyright reserved Issue 09/03 Workshop
Replaces issue Manual TLR20 Sheet no VII
• Battery discharge curves 19-20
• List of parameters 1 19-21
• List of parameters 2 19-22
• List of parameters 3 19-23
• List of parameters 4 19-24
• List of parameters 5 19-25
• Description of parameters 19-26
• Errors displayed with flashing code 19-32
• List of flashing error codes 19-33
• Tester table 19-34
Chapter 20: Summary of errormessages
• Errormessages of the Travel control 20-01
• Errormessages of the ABÜ-Braking monitor 20-01
• Errormessages of the Steering controler 20-01
• Errormessages of the Valve driver 20-01

Need help? Contact: [email protected]

https://vimeo.com/855701845?share=copy

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

S.M