Still STED Forklift TLR CLD CLR Workshop Manual – PDF DOWNLOAD

Description

Still STED Forklift TLR CLD CLR Workshop Manual – PDF DOWNLOAD

FILE DETAILS:

Still STED Forklift TLR CLD CLR Workshop Manual – PDF DOWNLOAD

Language : English
Pages : 246
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Still STED Forklift TLR CLD CLR Workshop Manual – PDF DOWNLOAD

Foreword

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Still STED Forklift TLR CLD CLR Workshop Manual – PDF DOWNLOAD

Drive wheel
Gear
Drive motor
Speed sensor
Steering
Brake
Mast
Vehicle control
Component panel
ABÜ – braking monitor
Curtis display unit
Battery
Valve driver
Block diagram of hydraulics
Pump assembly
Pressure sensor
Valve block
Steering software
Travel control software
Summary of errormessages
Maintenance
Appendix: Drawings
List of contents
Issue 09/03 Workshop
Replaces issue M a n u a l TLR/CLD/CLR Sheet no IV
Chapter 1: Drive wheel
• Changing the drive wheel 1-01
– Removal 1-01
– Installation 1-01
Chapter 2: Gear
• Removing the gear 2-01
• Commissioning the travel drive (after replacement) 2-02
– Lubricating the bogie bearing 2-02
• Oil change 2-03
Chapter 3: Drive motor
• Removing the gear 3-01
• Carbon brushes 3-02
– Replacing the carbon brushes 3-02
• Technical data 3-03
• Maintenance 3-04
– General 3-04
– Cleaning 3-04
– Visual inspection, replacing damaged parts 3-05
– Checking the brush unit, replacing the carbon brushes 3-06
– Commutator 3-07
– Bearings 3-08
Chapter 4: Speed sensor
• General 4-01
• Testing the speed sensor 4-02
Chapter 5: Steering
• Block diagram of steering TLR 5-01
• Block diagram of steering CLD/CLR 5-02
• Pin assignment 5-03
• Setpoint potentiometer 5-05
• Actual value potentiometer 5-06
• Quick start adjusting the steering 5-07
• Travel on curves function 5-08
Chapter 6: Brake
• Electromagnetic spring brake 6-01
– Function 6-01
– Removal 6-02
– Replacing the brake lining 6-04
– Adjusting the brake clearance 6-05
– Adjusting the braking force 6-06
– Measuring the brake deceleration 6-07
Sheet no
List of contents
Issue 09/03 Workshop
Replaces issue M a n u a l TLR/CLD/CLR Sheet no V
– Checking the brake deceleration 6-10
– Maintenance 6-12
Chapter 7: Mast
• Removing the mast 7-01
• Removing the lift carriage 7-03
• Exchange Guiderollers 7-04
• Sideplay 7-04
Chapter 8: Travel control
• Block diagram for “Travel” 8-01
• Pin assignment 8-03
• General 8-06
• Braking modes 8-07
• Table of operating modes 8-07
• Travel on curves 8-08
• Hour meter 8-09
• Service hour meter 8-09
• Battery discharge indicator 8-09
• Self test 8-10
• Error display 8-11
• Test procedure 8-11
Chapter 9: Component panel
• Arrangement of the components on comonent panel for TLR 9-01
• Arrangement of the components on comonent panel for CLD 9-02
Chapter 10: ABÜ – Braking monitor
• Block diagram of braking monitor ABÜ (U50) 10-01
• Pin assignment 10-02
• General 10-04
• Functions 10-05
-Wheel position display (optional) 10-05
-Adjust the display 10-05
-Driving while curve 10-06
-Flashing error codes 10-07
Chapter 11: Curtis display unit
• General 11-01
• Pin assignment 11-02
• Function 11-03
• Error display 11-03
• Battery discharge indicator 11-03
• Hour meter 11-04
Sheet no
List of contents
Issue 09/03 Workshop
Replaces issu M a n u a l TLR/CLD/CLR Sheet no VI
Chapter 12: Battery
• General
12-01
• Durability and lifetime 12-01
• Handling and maintenance 12-02
• Maintenance intervals 12-03
• Acid density test 12-04
• Prevention of damage and accidents 12-05
• Commissioning unfilled battery with charged plates 12-06
• Changing the battery 12-07
– Lifting and removing the battery 12-07
– Installing the battery 12-08
Chapter 13: Valve driver
• Block diagram 13-01
• Pin assignment 13-02
• General 13-03
• Removal 13-05
• Flashing error codes 13-06
• Table of functions 13-07
Chapter 14: Hydraulics
• Block diagram of hydraulics 14-01
• Filter 14-02
– Maintainens 14-02
• Lowering brake valve 14-03
– General 14-03
– Exchange 14-03
Chapter 15: Pump assembly
• Individual components 15-01
• LIFTING function 15-02
• LOWERING function 15-03
• Electrically pilot controlled non-return valve (2/2-way valve) 15-04
• Replacing carbon brushes on the TLR 15-05
• Replacing carbon brushes on the CLD 15-06
• Removing the pump motor 15-07
• Hydraulic pump 15-08
– General 15-08
– Removing the hydraulic pump 15-09
• Adjusting the pressure relief valve on the TLR 15-10
• Adjusting the pressure relief valve on the CLD/CLR 15-11
– Proportional valve 15-11
• Changing the hydraulic oil 15-12
• Pumpassembly CLR tecnical datas 15-13
– Removal 15-13
– Exchange of Carbonbrush 15-13
• Pumpcontaktor 2Y1 15-14
• Tankvolume 15-14
Sheet no
List of contents
Issue 09/03 Workshop
Replaces issue M a n u a l TLR/CLD/CLR Sheet no VII
Chapter 16: Pressure sensor
• Pressure sensor 16-01
Chapter 17: Valve block
• General CLD 17-01
• Hydraulic connections CLD 17-01
• Electrical values 17-01
• General CLR 17-02
• Hydraulic connections CLD 17-02
• Electrical values CLD 17-02
• Other Valves CLD 17-02
Chapter 18: Steering software
• General 18-01
• Making a connection 18-02
• Errors 18-03
• Teaching in 18-04
– Setpoint potentiometer 18-04
– Actual value potentiometer 18-06
• Tester 18-07
– Speed measurement 18-10
– Amplifier data 18-11
– Digital inputs and ouputs 18-12
– Potentiometer voltages 18-14
• Settings 18-15
– Wheel distance 18-15
Chapter 19: Travel control software
• General 19-01
• Setting parameters 19-02
• Test 19-03
• Diagnosis 19-03
• “File” menu 19-03
• Setting parameters with the hand-held programming unit 19-05
• Summary of the parameters that have to be set 19-19
• Battery discharge curves 19-20
• List of parameters 1 19-21
• List of parameters 2 19-22
• List of parameters 3 19-23
• List of parameters 4 19-24
• List of parameters 5 19-25
• Description of parameters 19-26
• Errors displayed with flashing code 19-32
• List of flashing error codes 19-33
• Tester table 19-34
Sheet no
List of contents
Issue 09/03 Workshop
Replaces issue M a n u a l TLR/CLD/CLR Sheet no
Chapter 20: Summary of errormessages
• Errormessages of the Travel control 20-01
• Errormessages of the ABÜ-Braking monitor 20-01
• Errormessages of the Steering controler 20-01
• Errormessages of the Valve driver 20-01

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