STILL STED forklift VW 2.0 I turbo diesel (CBHA CBJB) Workshop Manual – PDF DOWNLOAD

Description

STILL STED forklift VW 2.0 I turbo diesel (CBHA CBJB) Workshop Manual – PDF DOWNLOAD

FILE DETAILS:

STILL STED forklift VW 2.0 I turbo diesel (CBHA CBJB) Workshop Manual – PDF DOWNLOAD

Language : English
Pages : 160
Downloadable : Yes
File Type : PDF

DESCRIPTION:

STILL STED forklift VW 2.0 I turbo diesel (CBHA CBJB) Workshop Manual – PDF DOWNLOAD

Foreword
About the VW 2.0 Litre turbo diesel

Special features

• ? Volkswagen industrial engine with engine code letters CBHA, CBJB.
• Based on a 2 litre water-cooled four-cylinder diesel engine in in-line configuration.
• One-part engine control (Electronic Control Unit).
• Direct valve actuation via overhead camshaft.
• Maintenance-free valve train via hydraulic tappets.
• Tandem pump drive for vacuum and fuel delivery via camshaft.
• Camshaft and coolant pump driven via toothed belt.
• Operation of the pump/nozzle unit via camshaft; electric activation.
• Intake manifold designed as swirl duct. This sets the intake air into a spinning motion, causing intensive air swirling inside the combustion chamber.
• Specially-shaped piston bowl (main combustion chamber).
• Vulcanised valve cover seal.
• Closed cooling system with separate reservoir and high-pressure relief valve.
• Coolant pump integrated into cylinder block.
• Coolant thermostat integrated into cylinder block.
• Three-phase alternator (generator) 12V / 90A.

Foreword

? with exhaust turbocharger
without intercooling (CBHA)
with intercooling (CBJB)
? Oil sump with silicone sealing agent.
? Exchange filter for oil as paper cartridge.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

STILL STED forklift VW 2.0 I turbo diesel (CBHA CBJB) Workshop Manual – PDF DOWNLOAD

00 Product information
Foreword 00
About the VW 2 litre turbodiesel 00
Engine number 00
02 Diagnostics
Fault lists 02
Features of self-diagnostics 02
Error code table 02
Measured value blocks 02
Safety measures when reading measured value blocks 02
Reading the measured value block 02
Evaluation at idling speed 02
12 Internal combustion engine
Diesel engine 12
V-ribbed belt drive 12
Removing and installing V-ribbed belts 12
Toothed belt drive 12
Cylinder crankcase 12
Sealing flanges 12
Changing the sealing ring for the crankshaft toothed belt pulley side 12
Sealingflange for the crankshaft toothed belt pulley side; removal and installation 12
Removing and installing the engine speed transmitter 0B2 12
Checking engine speed transmitter 0B2 12
Checking the hall-effect sensor 0B8 12
Cylinder head 12
Changing the sealing flange for the crankshaft, alternator side 12
Removing and refitting the cylinder head cover 12
Removing, installing and tensioning the toothed belt 12
Removing and installing the cylinder head 12
Checking the compression pressure 12
Valve train 12
Checking the axial play of the camshaft 12
Valve dimensions 12
Checking the valve guides 12
Changing valve stem seals 12
Removing and installing the camshaft 12
Removing and installing the camshaft sealing ring 12
Removing and installing the oil sump 12
Oil-filter mount and oil cooler 12
Removing and installing the tandem pump 12
Checking the tandem pump delivery pressure 12
Checking the tandem pump for internal leakage 12
Checking the charge pressure limitation solenoid valve 0Y 4 12
Checking the charge pressure transmitter 0B4 12
Parts of the intake pipe 12
Pump/nozzle unit 12
Installing and removing the pump/nozzle unit 12
Changing the 0-rings and the thermal protection seal for the pump/nozzle unit 12
Checking the valves for pump/nozzle unit 0Y2/Z1-4 12
Checking the intake air temperature transmitter 0B4 12
Checking the air volumeter 0B6 12
Checking the intake pipe flap switchover 12
Checking the switch valve for intake pipe flap 0Y 11 12
Exhaust gas recirculation system 12
Connection diagram for vacuum hoses 12
Checking exhaust gas recirculation 12
Checking exhaust gas recirculation valve 0Y3 12
Checking the exhaust gas recirculation valve 12
Table of contents
Removing, installing and checking ceramic glow plugs 12
13 Internal combustion engine – attachment parts
Cooling system 13
Checking the coolant temperature transmitter 0B1 13
Coolant draining and filling 13
Removing and installing the coolant pump 13
Removing and installing the coolant thermostat 13
Checking the cooling system for leaks 13
Diesel fuel system 13
Checking the fuel temperature transmitter 0B3 13
Repairing the diesel direct injection system

Contact us: [email protected]

https://vimeo.com/854953177?share=copy

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.M