Still STED OM Series XNA XNAac – Generation 3 48V Workshop Manual – PDF DOWNLOAD

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Still STED OM Series XNA XNAac – Generation 3 48V Workshop Manual – PDF DOWNLOAD

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Still STED OM Series XNA XNAac – Generation 3 48V Workshop Manual – PDF DOWNLOAD

Language : English
Pages : 790
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Still STED OM Series XNA XNAac – Generation 3 48V Workshop Manual – PDF DOWNLOAD

General product information
Speed optimisation
General

• Speed optimisation is a software function in the FZS that reduces the driving speed of the truck in relation to the lift height and the load it is carrying. Apart from the actual driving speed, the rate of acceleration and deceleration is reduced, as are those of the auxiliary movements.
• This means, for example, that acceleration of the shift function takes place more gently at 10m than in the lowered state. Speed optimisation comes in different versions ( 2.X, 3.X, 4.X) and releases (e.g. 3.0, 3.1, 3.2, 3.3 ). Since each truck can have its own (customerspeci ?c) dimensions, a different reduction characteristic must be calculated for each truck.
• This is done with the help of a special software program (“VNAP tool”). The corner points (P1-P6) resulting from these calculations are important for the stability of the truck. The corner points are stored in the FZS.
• The following factors are the basis for the calculation
  mentioned above:
  ? Battery type
  ? max. load carrying capability
  ? A-dimension of the turret head
  ? Max. outreach
  ? Max. lift height of main lift
  ? Max. lift height of auxiliary lift
  ? Overall height of truck
  ? Width of load wheel axle
  ? Mechanical rail guidance or inductive guide
  ring
  ? Traction drive version

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Still STED OM Series XNA XNAac – Generation 3 48V Workshop Manual – PDF DOWNLOAD

00 Product information
General product information
Speed optimisation
General -2
Function -4
Generation 3 truck performance data
Fan management
Fan management
02 Diagnostics
Software
Winflash V1 1X- General
Winflash V1 1X-Working with Winflash software
Fault lists
Truck central control (FZS) fault list and information
Traction and pump controller (FPS) fault list
Load lift control (LAS) error list
Fault list for load lift control (LAS 2)
Operating panel controller (BPS) fault list
Electric steering (ELK} error list
Inductive guidance (IZF) error list
Fleet Manager Error list (FLM)
Error List Input/Output Extension Module (IOX)
Teach-in
Operating panel controller (BPS 2)
Swivel -183
Fork adjustment -184
General -5
Test -7
Repair -7
Maintenance -10
-10
General -10
Test -11
Repair -12
-13
General -13
Test -14
IV Workshop literature ? 8 054 458 EN ? 09/2011
Table of contents
11 Electric motor
Traction motor 11
Test 11
Repairs 11
Maintenance 11
Speed sensor 11
General 11
Test 11
Repair 11
Temperature sensor 11
General 11
Testing 11
Repair 11
22 Mechanical drive axle
Front bevel gears 22
General 22
Checking 22
Repair 22
Maintenance 22
42 Steering
Electric steering 42
General 42
Emergency steering 42
Steering unit 42
General -17
-18
General -18
Workshop literature ? 8 054 458 EN ? 09/2011 V
Table of contents
43 Mechanical rail guidance
Guidance elements 43
General 43
Test 43
Repairs 43
Aisle detection 43
General 43
Test 43
44 Inductive guidance
Inductive guidance 44
General 44
Test 44
Repairs 44
Central unit 44
General 44
Test 44
Repairs 44
Peripherals 44
Antennas 44
General -19
Test -21
Repairs -23
-26
General -26
Test -27
Repairs -28
-30
General -30
Repairs -32
VI Workshop literature ? 8 054 458 EN ? 09/2011
Table of contents (§)
Aisle detection 44
General 44
Steering angle limiter (LWB) 44
General 44
Test 44
Repairs 44
Maintenance 44
46 Wheels and tyres
Wheels 46
General 46
Test 46
Repairs 46
Maintenance 46
49 Brake system
Brake modes 49
General 49
Hydraulic parking brake 49
General 49
Test 49
Repairs 49
Maintenance 49
Pressure sensor 49
General -2
Repair -9
Teach-in of the operating lever -22
Braking deceleration values ? measurement and display -23
Operating panel emergency lowering function -23
Setting the display brightness -24
General -2
Repair -4
Maintenance -16
Load detection sensor 7B40 -16
General -18
Testing -19
Repair -21
Maintenance -23
Workshop literature ? 8 054 458 EN ? 09/2011 VII
Electromagnetic parking brake
General
Test
Repairs
Maintenance
50 Controls
Operating panel
Controls and displays (BPS 2)
60 Electrics/ Electronics
Sensors
Main lift position sensor
Load detection sensor
Overhead guard switch
Table of contents
General -20
Repairs -24
General -25
Testing -27
Repair -31
Maintenance -33
General -34
Repair -37
General -38
General -40
Repair -49
General -51
Repair -54
General -55
Test -56
General -2
Test -5
Repairs -6
Maintenance -10
VIII Workshop literature ? 8 054 458 EN ? 09/2011
Table of contents (§)
64 Electronic controllers
Traction and pump control (FPS) A 10 64
General 64
Test 64
Inverters 64
General 64
Test 64
Repair 64
Maintenance 64
Other electronic controllers 64
Truck central control (FZS) 8U60 64
Testing -6
Repairs -7
Test -11
Repairs -13
Maintenance -17
General -18
Testing -19
Repair -20
General -21
Testing -22
Repair -23
General -5
Repair -7
General -8
Checking -9
Repair -10
General -12
Checking -13
Workshop literature ? 8 054 458 EN ? 09/2011 IX
Table of contents
Breather 70
71 Working hydraulics
Pump units 71
Test 71
Repair 71
Maintenance 71
Hydraulic pump 71
Pump motor 71
Temperature sensor 71
Speed sensor 71
76 Valves
Pressure relief valve 76
General 76
Testing 76
Repairs 76
Proportional valves 76
Lower main lift proportional valve 76
Reach proportional valve 76
Swivel proportional valve 76
General -14
Checking -15
Repair -16
General -18
Testing and adjusting -22
Repair -24
High-pressure ?lter -24
General -4
Checking -7
Repair -10
Maintenance -16
-17
General -17
Test -18
Repair -19
X Workshop literature ? 8 054 458 EN ? 09/2011
Table of contents
Lower auxiliary lift proportional valve 76
81 Lift mast
Telescopic mast 81
Lift mast – general 81
Test 81
Repairs 81
Maintenance 81
Triple mast 81
General 81
Test 81
Repairs 81
Maintenance 81
Auxiliary lift mast 81
Load sensor 81
86 Attachments
Turret head 86
General 86
Reach 86
-21
General -21
Checking -22
Repair -23
-25
General -25
Checking -26
Repair -28
Maintenance -32
-33
General -33
Test -34
Repair -35
-36
General -36
Checking -37
Repair -38
-39
General -39
Checking -40
Repair -41
Maintenance -43
-44
General -44
Checking -47
Repair -48
Maintenance -53
-54
General -54
Checking -56
Repair -57
Maintenance -60
-61
General -61
Checking -64
Repair -65
-70
General -70
Checking -71
Repair -72
Maintenance -74
-75
General -75
Checking -76
Repair -77
Workshop literature ? 8 054 458 EN ? 09/2011 XI
Table of contents
Reach contour switch 86
Swivel 86
Swivel potentiometer 86
Swivel contour switch 86
Pull cylinder 86
Auxiliary lift mast 86
Auxiliary lift cylinder 86
Auxiliary lift position sensor 86
Valve block 86
Hydraulic motor 86
Maintenance -78
-79
Over-reach -79
General -7
Function -8
Teach-in of shelf heights (levels) -11
General -13
General -14
General -16
“PIN code” generation and management -17
Special “PIN code” -18
General -19
Function -21
Determining the braking distance -25
General -28
Activating the “magnetic ZAG” option -29
Magnetic switches -31
Switching magnets -35
Maximum stopping distance -38
Switch solenoid installation positions -39
Classi?cation of zones -45
Diagnosis -50
General -51
Activating the option “ZAG inductive” -52
Inductive proximity switches -53
Determining the lengths of the steel sheets -54
XII Workshop literature ? 8 054 458 EN ? 09/2011
Table of contents
Overreach function 86
Telescopic fork 86
General 86
Testing 86
Repairs 86
90 Special equipment/ Accessories
Optional Equipment 90
Fork cycle 90
Mounting the steel plates -55
Classi?cation of zones -58
Suppression of interfering metal parts -64
Diagnosis -65
-66
General -66
Activating the option “ZAG re?exli” -67
Re?ector types -68
Mounting height of the re?ectors on the rack -71
Arrangement of re?ex sensors -73
Maximum stopping distance -75
Mounting the re?ectors -76
Classi?cation of zones -80
Important regulations -84
Diagnosis -85
Generation 3 truck performance data 6
Fan management 7
Workshop literature ? 8 054 458 EN ? 09/2011 -1
General product information
Speed optimisation

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