Sumitomo SH130-5 Hydraulic Excavator Service Text Manual WLST1305-00T – PDF DOWNLOAD

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Sumitomo SH130-5 Hydraulic Excavator Service Text Manual WLST1305-00T – PDF DOWNLOAD

FILE DETAILS:

Sumitomo SH130-5 Hydraulic Excavator Service Text Manual WLST1305-00T – PDF DOWNLOAD

Language : English
Pages : 662
Downloadable : Yes
File Type : PDF
Size:  51.5 MB

TABLE OF CONTENTS:

Sumitomo SH130-5 Hydraulic Excavator Service Text Manual WLST1305-00T – PDF DOWNLOAD

Main Unit Section
Changes from Model 3
Overall Specifications 1
1 Specifications Comparison Table 1
2 Performance Improvements 2
Hydraulic-related Changes 3
1 Use of High-performance Return Filter
(nephron filter and breaker filter eliminated) 3
2 Use of Add-on Valve 5
3 Multi-purpose Circuit Switched to One-touch Operation (breaker ⇔ crusher) 6
Hydraulic Pump 7
1 Hydraulic Pump Changes 7
2 Appearance Changes 7
3 Circuit Changes 7
4 Straight Travel Valve 8
5 Heat Circuit 9
Lower-section Related Changes 11
1 Center Joint Installation Section Notch Dimensions 11
2 Grease Bath Seal 11
3 Center Joint Rotation Stopper Installation Surface 11
4 Lower Roller 12
5 Upper Roller 13
6 Truck Guard 13
Cab-related Changes 14
1 Cab Shape 14
2 Irregularly Shaped Steel Line Structure 14
3 Beefed-up Equipment 15
4 Interior Equipment 16
5 Front Window Lock Mechanism 19
6 Remote Support 19
Upper Swing Body Changes 20
1 High-rigidity Platform 20
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Attachment Changes 21
1 Boom 21
2 Arm 22
3 Bucket 22
4 Coupler Pin Fastening 23
5 Line Clamp 23
6 Bucket Edge Bushing 23
7 Use of Plastic Shims 23
8 Reduced Boom Foot Section Play 23
9 Att Centralized Grease-up 24
ROPS Judgment Method
ROPS Judgment Method 25
Specifications
Overall 27
1 Main Data 27
2 Performance 27
3 Main Body Dimensions 27
4 Engine 28
5 Cooling System 28
6 Upper Side Work System 29
7 Operating Device 30
8 Swing Unit 31
9 Travel Lower Body 31
10 Dozer Blade 31
Hydraulic Equipment 32
1 Hydraulic Device 32
2 Control Valve, Cylinder 32
Capacities, Filters 33
1 Coolant and Oil Capacities 33
2 Hydraulic Oil Filters 33
3 Fuel Filter 33
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Lifting Capacity
Precautions for Lifting Loads with the Hydraulic Excavator 34
Lifting Capacities (SH130-5) 35
1 Standard Arm (2 50 m), 500 Grouser shoe 35
2 Short Arm (2 11 m), 500 Grouser shoe 36
3 Long Arm (3 01 m), 500 Grouser shoe 37
Lifting Capacities (SH130-5 (Blade)) 38
1 Standard Arm (2 50 m), 500 Grouser shoe (Blade down) 38
2 Short Arm (2 11 m), 500 Grouser shoe (Blade down) 39
3 Long Arm (3 01 m), 500 Grouser shoe (Blade down) 40
4 Standard Arm (2 50 m), 500 Grouser shoe (Blade up) 41
5 Short Arm (2 11 m), 500 Grouser shoe (Blade up) 42
6 Long Arm (3 01 m), 500 Grouser shoe (Blade up) 43
Overall View
Overall View (SH130-5) 44
1 Standard Arm (2 50 m) 44
2 Short Arm (2 11 m) 44
3 Long Arm (3 01 m) 45
Overall View (SH130-5 (Blade)) 46
1 Standard Arm (2 50 m) 46
2 Short Arm (2 11 m) 46
3 Long Arm (3 01 m) 47
Work Range Diagram
Work Range Diagram (SH130-5) 48
1 Standard Arm (2 50 m) 48
2 Short Arm (2 11 m) 49
3 Long Arm (3 01 m) 50
Work Range Diagram (SH130-5 (Blade)) 51
1 Standard Arm (2 50 m) 51
2 Short Arm (2 11 m) 52
3 Long Arm (3 01 m) 53
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Summary Section
Main Equipment Table
Lower Component 1
1 Travel Unit 1
2 Take-up Roller 1
3 Upper Roller 1
4 Lower Roller 1
5 Recoil Spring 2
6 Shoe 2
Upper Component 3
1 Swing Unit 3
Engine-related 4
1 Engine 4
2 Muffler 4
3 Air Cleaner (double element) 4
4 Radiator 5
Hydraulic Device 6
1 Hydraulic pump 6
2 Pump P-Q Diagram 7
Control-related 8
1 Control Valve 8
2 Solenoid Valve (4 stack) 8
3 Remote Control Valve (left/right, travel operations) 9
4 Remote Control Valve Characteristic Diagram 10
5 Cushion Valve (heat circuit, with shuttle valve) 12
6 HBCV (option) 12
7 Center Joint 12
Backhoe Attachment 13
1 Cylinder 13
2 Attachments 14
Equipment Layout Diagram 15
1 Main Equipment Layout 15
2 Consumable Part Layout 16
Standard Machine Option List 17
1 List of Optional Components 17
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Hydraulic Section
Hydraulic Equipment Layout
Overall View 1
Pump Chamber Hydraulic Equipment Layout 2
Swing Body Center Section Hydraulic Equipment Layout 3
Housing Left Side Hydraulic Equipment Layout 4
Layout of Hydraulic Equipment in Cab 5
Port Diagram
Pump 6
1 Hydraulic Pump (standard model) 6
Valves 7
1 Control Valve 7
2 4 Stack Solenoid Valve 10
3 2 Stack Solenoid Valve 11
4 Remote Control Valves (upper, travel) 12
5 Cushion Valve 13
6 Direction Valve/Shut-off Valve 14
7 HBCV 15
Manifolds 16
1 Manifold Under Cab 16
2 Manifold (accumulator section) 16
3 Manifold (hydraulic oil tank section) 17
Motors 18
1 Swing Motor 18
2 Travel Motor 19
3 Center Joint 20
Pilot Hose Connection Diagram
Pilot P and T Lines 21
Pilot Control Line 23
Function List
Function Table 25
Explanation of New Functions 27
1 Swing Relief Cut Control 27
2 Option Line Flow Adjustment Control 29
3 Multi-purpose Circuit (breaker ⇔ crusher) One-touch Switching Control 30
4 Bucket-close Regenerative Circuit 31
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Explanation of Hydraulic Circuit and Operations (standard model)
Travel Circuit 32
Travel Low-speed Circuit 32
Travel High-speed Circuit 34
Straight Travel Circuit (with/without HBCV) 36
Swing Circuit 39
Swing Relief Cut-off Control Circuit 39
Swing Priority Circuit (with/without HBCV) 41
Swing Brake Circuit 44
Swing Parking Circuit (lever in neutral) 46
Swing Parking Circuit (brake release) 48
Swing Parking Circuit (machine stop) 50
Boom Circuit 52
Boom-up Circuit (independent operation) 52
Boom-up Circuit (independent operation) (with HBCV) 54
Boom-up Circuit (compound boom up + arm in) (with/without HBCV) 56
Boom-down Regenerative Circuit 59
Boom-down Regenerative Circuit (with HBCV) 61
Boom-down Tilting Prevention Circuit (with/without HBCV) 63
Boom-down Load Holding Valve Circuit (with/without HBCV) 66
Arm Circuit 69
Arm-out Circuit (with/without HBCV) 69
Arm-in Forced Regenerative Circuit (with/without HBCV) 72
Arm-in Load Holding Valve Circuit (with HBCV) 75
Arm-in Load Holding Valve Circuit (without HBCV) 77
Bucket Circuit 79
Bucket-open Circuit 79
Bucket-close Regenerative Circuit 81
Negative Control Circuit 83
Negative Control Circuit 83
Negative Control Circuit (bucket close) 85
Horsepower Boost Circuit 87
Travel Horsepower Boost Circuit 87
Other Circuits 89
Cushion Circuit (arm-out operation) 89
Cushion Circuit (arm-out operation stopped) 91
Cushion Circuit (arm-out → arm-in operation) 93
Heat Circuit (lever in neutral) 95
Auto Pressure Boost Circuit (bucket close) 97
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Explanation of Hydraulic Circuit and Operations (option)
Option Circuits 99
Breaker Circuit (independent operation) 99
Double-acting Circuit (hydraulic fork) 101
Multi-purpose Circuit (breaker Q control) 103
Multi-purpose Circuit (2 pumps flow crusher) 105
2nd Option Circuit (hydraulic rotation fork) 107
Main Equipment Structure and Operation Explanation
Pump 109
1 Hydraulic Pump 109
2 Regulator 112
3 Gear Pump 120
Motor 121
1 Travel Motor 121
2 Swing Motor 137
Valve 143
1 Control Valve 143
2 4 Stack Solenoid Valve Operation Explanation 184
3 Upper Pilot Valve (remote control valve) 186
4 Travel Pilot Valve (remote control valve) 191
5 Cushion Valve 196
6 Direction Valve (3-direction) 200
7 Holding Valve (HBCV) 202
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Electrical Section
Explanation of New Functions
Work Mode Select Switch 1
The Throttle Volume and Work Mode Select Switch are Linked!! 1
Computer Connection Method 4
Monitor Changes 5
Sharing One Monitor for Main Unit and Liftcrane 7
Pilot Pressure Switch Changed to Pressure Sensor 8
Pump Electromagnetic Proportional Valve 10
1 Horsepower Control Proportional Valve 10
2 P1 Flow Control Proportional Valve 10
System Control for Energy Saving 11
1 Reduced Fuel Consumption Through Transient Load Reduction Control 11
2 Reduced Fuel Consumption Through Swing Relief Cut Control 13
Electrical Equipment Layout Diagram
Overall View 15
1 Main Unit Right Side Layout Diagram (radiator chamber) 16
2 Engine Section Layout Diagram 17
3 Main Unit Left Side Layout Diagram (pump chamber) 18
4 Main Unit Center Section Layout Diagram 19
5 Cab Layout Diagram 20
6 Layout Around Operator Seat 22
Stand Alone Parts Diagram 23
Main Equipment Structural Diagrams
Connection Connector Pin Layout 39
1 Computer A 39
2 Monitor 40
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Content
Electrical Circuit Diagram
Overall View 41
1 Sequence Circuit Diagram 41
Block Diagram 42
1 Computer A 42
2 Computer S 43
3 ECM 44
4 Monitor Display 45
5 Air Conditioner 46
6 Lever Lock 47
7 Horn 47
8 Working Light 48
9 Option 48
10 Other 49
11 Electrical Symbol List 50
Electrical Connector Wiring Diagram
Wire Harness 51
1 Main Frame Harness 51
2 Cab Main Harness 52
3 Cab Sub-harness 53
4 In-Cab Harness 54
5 Engine Harness 55
6 Console Right Harness 56
7 Console Left Harness 56
8 GPS Harness 57
Electrical Parts and Wiring Assembly Diagram
Main Frame 58
Cab 60
Explanation of Functions and Operations
Explanation of Electrical Functions 62
Engine Speed Control 63
1 Throttle Control 63
2 Idling Control (auto/one-touch) 67
3 Idling Start 68
4 Idle up 69
5 Auto Warm-up 69
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Engine Start/Stop Control 71
1 Engine Start/Stop Judgment 71
2 Power-cut Delay 72
3 Engine Emergency Stop 73
4 Neutral Start 75
Pump Control 76
1 Work Mode Control 76
2 Pump Horsepower Boost Control 77
3 Pump Horsepower Cut Control 78
Swing 79
1 Swing Brake 79
2 Swing Lock (for maintenance) 80
3 Swing Relief Cut 81
Travel 83
1 Travel Speed Switchover 83
2 Travel Alarm 84
Valve Control 86
1 Lever Lock 86
2 Solenoid Sticking Prevention 87
3 Pressure Boost Control 88
Monitor Control 90
1 Bar Graph
(coolant temperature gauge, oil temperature gauge, fuel gauge) 90
Accessories 96
1 Horn 96
2 Working Light 97
3 Wiper and Washer 98
4 Room Lamp 100
Other 102
1 Anti-theft 102
2 Battery Save Function 103
3 Alternator Power Generation Detection 104
4 Overload Warning 105
Options 107
1 Option Line Control 107
2 Option Line Control 110
3 Feed Pump Automatic Stop 112
4 Return Filter Clogging Detected 115
5 Beacon 116
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Content
Service Support
Screen Operations 117
1 Screen Shift 117
Screen Display List 119
1 CHK (status display) Screen List 119
2 DIAG (trouble diagnosis) Screen 133
3 HR (usage log) Screen List 135
4 CFG (setting change) Screen 141
5 CAL (troubleshooting support) Screen 145
6 Check the Monitor Switch (self-diagnosis function) 148
7 Option Flow Setting 150
8 Anti-theft Setting 152
9 Model Setting 154
10 Engine Screen Information 156
Screen Display Details 158
1 Message Display List 158
Abnormality Display 160
1 Diagnostic Trouble Code Display 160
2 Main Unit Diagnostic Trouble Code List 161
3 Diagnostic Trouble Code (monitor display) 164
4 Sensor Trouble Operation Table 170
5 EPF (Engine Protection Feature) 172
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Engine Section
Engine Summary
Main Data Table (changes from model 3) 1
Overall Appearance Diagram 2
Sensor and Auxiliary Equipment Layout (left) 3
Sensor and Auxiliary Equipment Layout (rear) 4
Engine System Diagram 4
Fuel System Diagram 5
Detailed Parts Diagrams 6
1 ECM (engine control module) 6
2 Supply Pump/SCV (suction control valve) 7
3 Common Rail 7
4 Common Rail Pressure Sensor/Pressure Limiter 8
5 Injector 8
6 Engine Coolant Temperature Sensor 9
7 Engine Oil Pressure Sensor 9
8 Cam Position Sensor (CMP sensor) 10
9 Crank Position Sensor (CKP sensor) 10
10 Atmospheric Pressure Sensor 11
11 Suction Air Temperature Sensor 11
12 Boost Pressure Sensor 12
13 Boost Temperature Sensor 12
14 Charge Fuel Pump 13
15 EGR Cooler 13
16 EGR Valve 14
Engine Control Summary 15
Explanation of Engine Terms
Function Explanation Table 16
Explanation of Engine Structure
Technology for Exhaust Gases 17
1 Common Rail System 17
2 Multi Stage Fuel Injection (multiple injection) 18
3 Inter Cooler 20
4 EGR (Exhaust Gas Recirculation) 21
Explanation of Engine Operation
Engine Overall 23
1 Comparison of 4BG1 and 4JJ1 23
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Content
Fuel Unit 24
1 Common Rail System Summary 24
2 Change Points for Injection Method (governor, common rail) 25
3 Explanation of Injector Operation 26
4 Explanation of Supply Pump Operation 29
5 Supply Pump Disassembly Diagram 30
6 Pressure Limiter 31
7 Cautions for Maintenance 31
Explanation of Engine Control 34
1 Fuel Injection Quantity Correction 34
2 Starting Q Correction 34
3 Preheat Control (QOS quick on start) 34
4 Atmospheric Pressure Correction (high altitude correction) 34
5 Overheat Protection 35
6 Control for Boost Temperature Rise 36
7 Control for Engine Oil Pressure Drop 36
8 Start Control (coolant temperature monitoring) 36
9 Long Cranking Control 37
10 Starting Control for Reduced Number of Cylinders 37
11 Normal Stop (key switch OFF operation) 37
12 Engine Start/Stop Judgment 38
Engine Maintenance Standards
Engine Information Screen 39
1 Purpose 39
2 How to Go to This Screen 39
3 Engine Start Restriction 39
4 Screen 39
Monitor Operating Method 40
1 View Mode 40
2 Edit Mode 40
Engine Information
(Q resistance, QR code, engine serial number) Copying Method 41
Rewriting Injector QR Codes 42
When Replacing Computer A at the Same Time 44
Engine Information Acquisition Timing 44
Redoing Engine Information Acquisition 44
Abnormality Display 44
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Engine Equipment Table
Exhaust Gas 3rd Engine Accessory Electrical Parts Interchangeability
(Isuzu part number) 45
Exhaust Gas Regulations
Features of Materials Subject to Exhaust Gas Regulation 46
Exhaust Gas Regulation Values 46
Cautions for Fuel Used
Engine Fuel and Filter Maintenance 48
1 Fuel Used 48
2 Filter and Maintenance 49
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Air Conditioner Section
Changes from Model 3
Change List 1
Layout Diagram
Air Conditioner Overall Diagram 2
1 Frame 2
2 Cab 4
Equipment Layout Diagram 5
Circuit Diagram
Air Conditioner Circuit Diagram 6
Explanation of Functions
Explanation of Control 8
1 Air Mix Motor Actuator Control 9
2 Blow Mode Motor Actuator Control 9
3 Refresh/Recirculate Switch Motor Actuator Control 10
4 Blower Amp Control 11
5 Compressor Clutch Control 14
6 COOLMAX Control and HOTMAX Control 15
7 Abnormality Detection and Control after Detection 16
8 Monitor Mode 18
9 Door Switch Control 19
10 Inside Air Filter Clogging Detection Control 20
Actuator Inspection
Air Mix Motor Actuator Inspection 22
Refresh/Recirculate Motor Actuator Inspection 24
Mode Motor Actuator Inspection 26
Self-diagnosis Function with Panel Display
Abnormality Display and Self-check Procedures 28
1 Abnormality Display Position 28
2 Explanation of Abnormality Display 28
3 Explanation of Monitor Mode 30
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Part Function and OK/NG Judgment
Control Panel and Control Unit 39
Blower Amp 39
Relay 40
Air Mix Actuator 40
Refresh/Recirculate Actuator 41
Blow Mode Actuator 41
Evaporator Sensor 42
Dual Pressure Switch 42
Solar Radiation Sensor 42
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New Machine Performance Section
New Machine Performance Judgment Table
Performance Judgment Check Sheet 1
Performance Measurement Entry Table 2
New Machine Performance Judgment Standards
Reference Values (SH130-5) 3
Measurement Method and Main Unit Posture
Engine Speed 5
Measurement method 5
Pressure in Each Section 5
Cylinder Falling Amount 5
Attachment Speed 6
Swing Speed 7
Swing (180°) Brake Angle 7
Travel Speed 7
Off Travel Amount 8
Travel Sprocket Speed 8
Shoe Tension Amount 8
Swing Ball Race Bearing Movement Amount and Bucket Tip Movement Amount 9
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Maintenance Section
Pressure Measurement and Adjustment Procedures
Procedures for Pressure Measurement from the Monitor Display 1
1 Pressure Measurement Method 1
2 Operating Method 1
Procedures for Measuring Hydraulic Oil Temperature from the Monitor Display 2
1 Hydraulic Oil Temperature Measurement Method 2
2 Operating method 2
Procedures for Pressure Measurement by Installing Pressure Gauge 3
1 Preparations 3
2 Items to Prepare 3
Pressure Measuring Ports 4
Control Valve 5
1 Location of Relief Valves 5
Pressure Measurement Preparations 6
Pressure Measurement and Adjustment Procedures 9
1 Main Pressure Measurement 9
2 Pilot Pressure Measurement 13
3 Negative Control Pressure Measurement 14
Pressure Adjustment 15
1 Main Pressure Adjustment 15
2 Pilot Pressure Adjustment 20
Hydraulic Pump Flow Measurement Procedures
Procedures for Flow Measurement from the Flow Meter Installation 21
1 Preparations 21
2 Items to Prepare 21
Work Preparations 22
Flow Measurement 25
Drain Volume Measurement Procedure
Preparations 26
Travel Motor Drain Volume Measurement 26
Swing Motor Drain Volume Measurement 29
Air Bleed Procedures
Hydraulic Pump 30
Travel Motor 31
Swing Motor 32
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Content
HBCV 33
1 Boom Cylinder HBCV 33
2 Arm Cylinder HBCV 33
Electricity Measurement Procedures
Measurement Equipment 34
Measurement Tools 34
Measurement Method 45
1 Hydraulic Pump Electromagnetic Proportional Valve 45
2 Solenoid Valve (4 stack) 46
3 Oil Temperature Sensor 47
4 Pressure Sensor 48
Procedures for Replacing Consumable Parts
Air Conditioner Belt and Fan Belt Replacement 50
1 Air Conditioner Belt Replacement 50
2 Fan Belt Replacement 52
Fuel Main Filter Replacement 55
1 Filter Replacement 55
2 Air Bleeding 58
Engine Oil Filter and Engine Oil Replacement 59
1 Engine Oil Replacement 59
2 Engine Oil Filter Replacement 61
Radiator Coolant Replacement 62
Air Cleaner Cleaning and Replacement 63
Hydraulic Oil Filter Replacement 65
1 Return Filter Replacement 65
2 Suction Filter Replacement 66
3 Air Breather Element Replacement 67
4 Pilot Oil Filter Replacement 67
5 Hydraulic Oil Replacement 68
Other 71
1 Coolant Filling 71
2 Washer Fluid Filling 71
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Periodic Maintenance Procedures
Maintenance Every 250 Hr 72
1 Battery Inspection and Replacement 72
Maintenance after First 250 Hr for New Machine/Every 1000 Hr from Then on 73
1 Swing Reduction Gear Oil Replacement 73
2 Gear Oil Filling 75
Replace the Flange Packing at the Bottom of the Fuel Tank 76
Bolt Size and Torque Table
Bolt and Nut Tightening 77
Retightening Torque Table 78
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Data Section
Main Unit Weight
Divided Weight (standard specifications) 1
Stand Alone Part Weight 2
Shoe Weight (per side) 2
Arm Weight 2
Bucket Weight 3
Interchangeability
Interchangeability 4
1 Main Part Interchangeability Table (SH130-5/SH130-5 (Blade)) 4
Attachment Installation Dimensions
Attachment Dimensions 5
Paint Colors
Paint Colors 6
Unit Conversion Ratio
Unit Conversion Ratio 7

SUMITOMO SH130-5 HYDRAULIC EXCAVATOR SERVICE TEXT MANUAL WLST1305-00T – PDF DOWNLOAD:

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