Sumitomo SH80BS-6A Excavator Service Manual WLSM0806-00T – PDF DOWNLOAD

Description

Sumitomo SH80BS-6A Excavator Service Manual WLSM0806-00T – PDF DOWNLOAD

DESCRIPTION:

Sumitomo SH80BS-6A Excavator Service Manual WLSM0806-00T – PDF DOWNLOAD

General Information
Cleaning:

• Clean the metal parts with cleaning solution that meets the standard and steam cleaning. (except for bearings) After cleaning, dry well, and inject oil in all parts. Also inject oil into the bearings after drying. Inspection When disassembling parts, check all the parts.
• If there are any worn or damaged parts, replace them. Inspect carefully to prevent initial breakdowns. Bearing Replace any loose bearings. Air dry bearings before installing them. Needle bearing When inserting needle bearings, be very careful not to damage them. Apply grease to the section where the needle bearing will be inserted.

Safety :

In order to prevent any accidents, always comply with warnings and cautions. This section covers overall dangers. Check if warning labels are installed. Additional warning labels are available for order as a service part.

TABLE OF CONTENTS:

Sumitomo SH80BS-6A Excavator Service Manual WLSM0806-00T – PDF DOWNLOAD

Safety 3 76151886-0en
Safety, general information and standard torque data 4 38637039-0en
General Information 5 78709558-2en
Standard Torque Data For Cap Screws And Nuts 11 85783483-0en
Specifications And Special Torque Settings 12 26593299-0en
Abbreviation 13 40185832-2en
Specifications 20 53620175-0en
Main Equipment Table 24 78443383-0en
Overall View 34 34508823-0en
WORK RANGE DIAGRAM 36 20473064-1en
Main Unit Weight 40 12343363-0en
FLUIDS AND LUBRICANTS 53 18850575-0en
Circuits and Operation explanation 57 55326466-0en
Main Equipment Structure and Operation Explanation 60 71646005-0en
Hydraulic Pump 61 71826868-0en
Travel Motor 70 51789395-0en
Swing Motor 85 93356358-0en
3 Stack Solenoid Valve Operation Explanation 99 38126393-0en
Upper Pilot Valve (remote control valve) 101 25350181-0en
Travel Pilot Valve (remote control valve) 107 39613125-0en
Blade Pilot Valve (remote control valve) 112 37201685-0en
Option Pilot Valve (remote control valve) 114 53765343-0en
Cushion Valve 117 11949795-0en
Swing Pilot Valve (remote control valve) 121 51929288-0en
Reverse Prevention Valve 124 39991931-0en
2 Stack Solenoid Valve 133 56027585-0en
Direction Valve (3-direction) (option) 134 51179921-0en
Shut-off Valve 135 43311958-0en
HBCV 136 48723226-0en
Engine Summary 138 27309459-0en
Hydraulic Equipment Layout 183 81702821-0en
Overall View 184 56326960-0en
Port Diagram 188 89929564-0en
Hydraulic Device 207 41566527-0en
Electrical and Engine Functions and Service Support 208 83471066-0en
Basic Functions 209 28190417-0en
Service Support 252 30914595-0en
Maintenance precautions 292 73784312-0en
Electrical Equipment Layout Diagram 306 15573839-0en
Connection Connector Pin Layout 333 81470562-0en
Sequence Circuit Diagram 336 95593007-0en
Removal / Installation and Assembly / Disassembly 351 89276404-0en
Pressure Bleeding Operations 359 80016034-0en
Contents
1
Removal and Installation of Track 360 60049824-0en
Removal and Installation of Shoe Assembly 361 40412696-3en
Removal and Installation of Shoe Plate 364 65919007-0en
Removal and Installation of Roller 365 24710917-1en
Removal and Installation of Upper Roller 366 39240709-0en
Assembly and Disassembly of Upper Roller 368 32775411-0en
Removal and Installation of Lower Roller 373 53747437-0en
Assembly and Disassembly of Lower Roller 375 81440901-0en
Removal and Installation of Drive Sprocket 380 33101343-4en
Removal and Installation of Take-up Roller 381 12363918-0en
Assembly and Disassembly of Take-up Roller 383 94982141-0en
Removal and Installation of Grease Cylinder 391 93096152-0en
Assembly and Disassembly of Tension Shock Absorber 393 97862528-3en
Removal and Installation of Center Joint 396 63315259-0en
Assembly and Disassembly of Center Joint 398 62576284-0en
Removal and Installation of Travel Motor 405 43448653-0en
Assembly and Disassembly of Travel Motor 407 51874242-0en
Removal and Installation of Swing Unit 453 64674854-0en
Assembly and Disassembly of Swing Motor 456 69583460-4en
Assembly and Disassembly of Swing Unit 474 61287321-0en
Removal and Installation of Hydraulic Pump 483 76972520-0en
Removal and Installation of Pump Coupling 486 72167587-0en
Procedures for Assembly and Disassembly of Hydraulic Pump Main Unit 487 59889726-0en
Pump Main Unit Maintenance Standards 493 54580195-0en
Removal and Installation of Control Valve 503 90412859-0en
Procedures for Assembly and Disassembly of Control Valve 510 17697175-0en
Removal and Installation of Engine Assembly 524 86428914-0en
Removal and Installation of Fuel Cooler, Engine Intercooler, Radiator, and Oil
Cooler 529
78628914-1en
Removal and Installation of Turbocharger assembly 539 74315832-0en
Removal and Installation of EGR Valve 543 37450341-0en
Removal and Installation of Engine Hood 545 28712387-0en
Removal and Installation of Muffler 546 54075716-0en
Removal and Installation of Cylinder Head Cover 547 78412812-0en
Removal and Installation of Idle gear 573 59196614-0en
Removal and Installation of Cylinder Block 581 75278091-0en
Lubrication System 613 70203119-0en
Cooling System 623 69949934-0en
Disassembly, Removal and Installation of Crankshaft 630 72662123-0en
Disassembly, Removal and Installation of Piston 661 16279690-0en
Removal and Installation of Camshaft 684 20678727-0en
Removal and Installation of Flywheel 705 68325283-0en
Removal and Installation of Crankshaft front oil seal 708 94513586-0en
Removal and Installation of Crankshaft rear oil seal 712 28286584-0en
Removal and Installation of Rocker arm shaft 718 32099008-0en
Removal and Installation of Valve spring 725 56356417-0en
Removal and Installation of Valve stem oil seal 742 42264339-0en
Removal and Installation of Intake chamber 760 43734304-0en
Contents
2
Removal and Installation of Integrated oxidation catalyst silencer 764 27531906-0en
Removal and Installation of Generator 766 57545247-0en
Removal and Installation of Exhaust Manifold 772 78382524-0en
Removal and Installation of Fuel Supply Pump 778 18906180-0en
Removal and Installation of Common Rail Assembly 783 24718817-0en
Removal and Installation of Injector 785 49612614-0en
Removal and Installation of Starter Motor 790 59341256-0en
Removal and Installation of Alternator 791 28632314-0en
Preheating System 793 85293671-0en
Introduction to the trouble diagnosis 798 92674078-0en
Removal and Installation of Fuel Tank 822 21516349-0en
Removal and Installation of Hydraulic Tank 825 15527065-1en
Removal and Installation of Pilot Blocs 830 46976647-0en
Removal and Installation of Travel Remote Control Valve 831 20787782-0en
Procedures for Assembly and Disassembly of Travel Remote Control Valve 834 23581849-0en
Removal and Installation of Option Remote Control Valve 847 19749635-0en
Assembly and Disassembly Procedures of Option Remote Control Valve 850 91819846-0en
Removal and Installation of Operation Remote Control Valve 858 14130834-4en
Procedures for Assembly and Disassembly of Operation Remote Control Valve 866 80887250-1en
Removal and Installation of Blade Remote Control Valve 877 13069347-0en
Assembly and Disassembly Procedures 880 33067879-0en
Removal and Installation of Swing Remote Control Valve 888 97745864-0en
Procedures for Assembly and Disassembly of Swing Remote Control Valve 890 78052118-0en
Removal and Installation of 3 Stack Solenoid 898 12196851-0en
Removal and Installation of Cushion Valve 900 42454860-0en
Assembly and Disassembly of Cushion Valve 902 38410900-0en
Removal and Installation of Operator’s Seat 903 73057136-4en
Removal/installation of the KAB Seat 904 40818515-0en
Removal and Installation of Cab Assembly 905 49919189-0en
Removal and Installation of Wiper 909 25113440-4en
Removal and Installation of Wiper Controller 910 90990258-0en
Removal and Installation of Wiper Motor 911 27539700-4en
Removal and Installation of ECM 913 71388594-0en
Removal and Installation of Computer A 914 88300195-0en
Removal and Installation of Computer B 915 51924239-0en
Removal and Installation of Monitor 916 71925310-5en
Removal and Installation of Cab Front Glass 918 51688380-4en
Window Lock Adjustment Procedures 920 90955407-5en
Tightening torque 922 29026121-4en
Removal and Installation of Counterweight 923 60699411-0en
Removal and Installation of Bucket 927 32138276-1en
Removal and Installation of Bucket Link 929 32809047-0en
Removal and Installation of Arm 931 35510946-4en
Removal and Installation of Boom 933 17477642-0en
Removal and Installation of Blade 937 55780178-0en
Removal and Installation of Bucket Cylinder 939 55586201-3en
Removal and Installation of Arm Cylinder 942 34302078-0en
Contents
3
Removal and Installation of Boom Cylinder 946 68473514-0en
Removal and Installation of Boom Swing Cylinder 950 93999414-0en
Removal and Installation of Blade Cylinder 954 31665762-0en
Procedures for Operation/Assembly and Disassembly of Hydraulic Cylinder
(made by KYB) 958
55983566-0en
Removal and Installation of HBCV 991 95886020-0en
List of special tools 993 95642836-0en
Maintenance standards and Measurement procedures 1013 26338814-0en
Pressure Measurement and Adjustment Procedures 1014 83246188-1en
Hydraulic Pump Flow Measurement Procedures 1027 62052930-0en
Drain Volume Measurement Procedures 1031 72272769-0en
Air Bleed Procedure 1034 76863098-0en
Maintenance Standards 1037 16266917-1en
Bolt Size and Torque Table 1056 30335582-1en
New Machine Performance Judgment Table 1061 72039816-0en
Air Conditioning 1071 82772256-0en
Air Conditioner Overall Diagram 1072 70666574-0en
Assembly and Disassembly of Unit 1112 80491730-0en
Removal and Installation of Compressor 1117 20570260-4en
Removal and Installation of Condenser 1118 44548081-0en
Removal and Installation of Receiver Dryer 1120 67605030-3en
Work Precautions 1122 23051033-4en
Troubleshooting 1131 84224392-0en
Engine-side Diagnostic Trouble Code List 1134 47673242-3en
Main Unit-side Diagnostic Trouble Code List 1136 19108200-1en
Diagnostic Trouble Code Display on the Front Screen 1137 24110629-0en
Engine-side Trouble 1138 16577120-0en
Main Unit-side Trouble 1185 14139955-0en
Symptom 1224 19251071-0en
Data Reference Values 1236 49437404-1en

SUMITOMO SH80BS-6A EXCAVATOR SERVICE MANUAL WLSM0806-00T – PDF DOWNLOAD:

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• This is not a physical manual but a digital manual – meaning no physical copy will be couriered to you. The manual can be yours in the next 2 mins as once you make the payment, you will be directed to the download page IMMEDIATELY.
• This is the same manual used by the dealers inorder to diagnose your vehicle of its faults.
• Require some other service manual or have any queries: please WRITE to us at [email protected]

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