Suzuki AN400 Burgman Scooter Service Manual – PDF Download (2006 Edition)
$29.95
Suzuki AN400 Burgman Service Manual – the complete factory service, maintenance, and overhaul guide for the Burgman 400 scooter. Covers all systems with torque charts, diagrams, wiring, and troubleshooting for professional workshop use.
Description
Suzuki AN400 Burgman Scooter Service Manual – PDF Download (2006 Edition)
DESCRIPTION:
The Suzuki AN400 Burgman Service Manual (99500-34100-01E) is the official factory guide for complete maintenance, service, and overhaul of the AN400 / Burgman 400 scooter. This comprehensive workshop manual, prepared by Suzuki Motor Corporation, includes full mechanical, electrical, and diagnostic instructions — ideal for technicians, workshops, and serious owners.
Covering all major systems such as engine, transmission, cooling, brakes, suspension, fuel system, body, and wiring, this manual provides the same detailed procedures used by authorized Suzuki dealerships. It includes hundreds of exploded diagrams, electrical schematics, and troubleshooting flowcharts.
IMAGES:
CONTENTS OVERVIEW
🔧 Section 00 – Precautions
Service safety, warnings, and general precautions
Electrical circuit servicing and ECM handling
Fuse testing, short-circuit diagnosis, and multi-circuit tester use
📘 Section 0 – General Information
Specifications, dimensions, dry mass, and VIN location
Wire color codes and electrical components layout
Recommended oils, fluids, and torque data
Special tools list and Suzuki tool reference numbers
🧰 Section 0B – Maintenance & Lubrication
Complete periodic maintenance schedule chart
Lubrication points and intervals
Air cleaner, spark plug, valve clearance, and throttle adjustment
Engine oil, filter, and gear oil change procedures
Cooling system inspection and fan filter cleaning
⚙️ Section 1 – Engine
Engine disassembly and reassembly
Valve timing, compression, and lubrication systems
Cooling circuit flow, thermostat, and water pump service
Fuel system and injection calibration
Ignition, charging, and exhaust systems
🚦 Section 2 – Suspension
Front telescopic fork overhaul
Rear shock absorber and swing arm linkage service
Wheels and tires, bearing removal, and alignment
🔩 Section 3 – Driveline / Axle
V-belt type CVT disassembly and inspection
Final drive gear case servicing and oil replacement
🛑 Section 4 – Brake System
Front and rear brake disassembly
Parking brake adjustments
Master cylinder and caliper overhaul procedures
⚙️ Section 5 – Transmission / Transaxle
Automatic transmission teardown
Clutch inspection, wear limits, and reassembly
🛞 Section 6 – Steering
Steering stem nut torque and bearing preload
Handlebar and column inspection
💡 Section 9 – Body & Accessories
Lighting, wiring, and combination meter
Exterior panels, body structure, and labels
Horn, fuel meter, immobilizer, and indicator functions
📏 SPECIFICATIONS SUMMARY
| Category | Details |
|---|---|
| Engine Type | 4-stroke, liquid-cooled, DOHC single-cylinder |
| Displacement | 400 cc |
| Compression Ratio | 10.6 : 1 (E-03, 28, 33) / 11.2 : 1 (Others) |
| Fuel System | Electronic Fuel Injection (FI) |
| Ignition System | Transistorized Electronic Ignition |
| Starter | Electric |
| Transmission | Automatic V-belt type CVT |
| Lubrication System | Wet sump |
| Front Suspension | Telescopic coil spring, oil damped |
| Rear Suspension | Link type coil spring, oil damped |
| Brakes | Front – Dual disc / Rear – Single disc |
| Tires | Front 120/80-14 |
| Fuel Capacity | 13.5 L (3.6 US gal) |
| Coolant Capacity | 1.7 L |
| Engine Oil Capacity | 1.2 – 1.5 L depending on service |
| Recommended Oil | SAE 10W-40, API SF/SG or higher, JASO MA |
| Brake Fluid | DOT 4 |
| Battery | 12 V 9 Ah |
| Spark Plug | NGK CR7E / DENSO U22ESR-N |
🔧 SPECIAL TOOLS INCLUDED
The manual lists all official Suzuki tools with reference codes (09900-25008 Multi-Circuit Tester, 09910-32812 Crankshaft Installer, 09916-14510 Valve Spring Compressor, etc.), enabling precise OEM-level servicing.
TECHNICAL HIGHLIGHT
| Feature | Detail |
|---|---|
| Manufacturer | Suzuki Motor Corporation |
| Model | AN400 / Burgman 400 |
| Publication No. | 99500-34100-01E |
| Edition | Factory Service Manual |
| Year / Revision | 2006 Edition |
| Languages | English |
| Page Count | 500 + pages |
| Illustrations | Exploded diagrams, circuit schematics |
| Tools Reference | 09900-series special tools |
| Diagnostics | ECM test modes, FI system troubleshooting |
| Format | Searchable PDF |
| Publisher | Suzuki Motor Corporation (Japan) |
FILE DETAILS
| File Name | 541481768-an400.pdf |
|---|---|
| Manual Type | Service Manual |
| Product Category | Motorcycle / Scooter |
| Model(s) | Suzuki AN400 / Burgman 400 |
| File Format | |
| File Size | ≈ 36.0 MB |
| Pages | 400 + pages |
| Language | English |
| Access Type | Instant Digital Download |
