Suzuki Burgman AN400 Motorcycle Service repair Manual – PDF Download

Description

Suzuki Burgman AN400 Motorcycle Service repair Manual

FILE DETAILS:

Suzuki Burgman AN400 Motorcycle Service repair Manual

LANGUAGE:ENGLISH
PAGES:384
DOWNLOADABLE:YES
FILE TYPE:PDF

SUZUKI BURGMAN AN400 MOTORCYCLE SERVICE REPAIR MANUAL – PDF DOWNLOAD:

IMAGES PREVIEW OF THE MANUAL:

DESCRIPTION:

• Suzuki Burgman AN400 Motorcycle Service repair Manual
• This manual contains an introductory description on the SUZUKI AN400 and procedures for its inspection/ service and overhaul of its main components. Other information considered as generally known is not included. Read the GENERAL INFORMATION section to familiarize yourself with the motorcycle and its maintenance. Use this section as well as other sections to use as a guide for proper inspection and service.
• This manual will help you know the motorcycle better so that you can assure your customers of fast and reliable service.This manual has been prepared on the basis of the latest specifications at the time of publication. If modifications have been made since then, differences may exist between the content of this manual and the actual motorcycle.
• Illustrations in this manual are used to show the basic principles of operation and work procedures. They may not represent the actual motorcycle exactly in detail. This manual is written for persons who have enough knowledge, skills and tools, including special tools, for servicing SUZUKI motorcycles. If you do not have the proper knowledge and tools, ask your authorized SUZUKI motorcycle dealer to help you

TABLE OF CONTENTS:

Suzuki Burgman AN400 Motorcycle Service repair Manual

99500-34080-01E AN400 SERVICE MANUAL............................  1
	FOREWORD_GROUP INDEX........................................  2
		HOW TO USE THIS MANUAL..................................  3
			TO LOCATE WHAT YOU ARE LOOKING FOR:.................  3
			COMPONENT PARTS AND WORK TO BE DONE.................  3
			SYMBOL..............................................  4
		ABBREVIATIONS USED IN THIS MANUAL.......................  5
	01 GENERAL INFORMATION......................................  7
		WARNING/CAUTION/NOTE....................................  8
		GENERAL PRECAUTIONS.....................................  8
		SUZUKI AN400 (’03-MODEL)................................ 10
		SERIAL NUMBER LOCATION.................................. 10
		FUEL, OIL AND ENGINE COOLANT RECOMMENDATION............. 10
		BREAK-IN PROCEDURES..................................... 13
		INFORMATION LABELS...................................... 14
		SPECIFICATIONS.......................................... 15
		COUNTRY AND AREA CODES.................................. 17
	02 PERIODIC MAINTENANCE..................................... 18
		PERIODIC MAINTENANCE SCHEDULE........................... 19
		MAINTENANCE AND TUNE-UP PROCEDURES...................... 21
		COMPRESSION PRESSURE CHECK.............................. 42
		OIL PRESSURE CHECK...................................... 43
		AUTOMATIC CLUTCH INSPECTION............................. 44
		BRAKE-LOCK.............................................. 45
	03 ENGINE................................................... 47
		ENGINE COMPONENTS REMOVABLE WITH THE ENGINE IN PLACE.... 49
		ENGINE REMOVAL AND REMOUNTING........................... 50
		ENGINE DISASSEMBLY...................................... 56
		ENGINE COMPONENT INSPECTION AND SERVICE................. 69
		ENGINE REASSEMBLY.......................................111
	04 FI SYSTEM................................................129
		PRECAUTIONS IN SERVICING................................130
		FI SYSTEM TECHNICAL FEATURES............................137
		SELF-DIAGNOSIS FUNCTION.................................142
		FAIL-SAFE FUNCTION......................................145
		FI SYSTEM TROUBLESHOOTING...............................146
	05 FUEL SYSTEM AND THROTTLE BODY............................174
		FUEL SYSTEM.............................................175
		THROTTLE BODY...........................................186
	06 COOLING AND LUBRICATION SYSTEM...........................195
		COOLING SYSTEM..........................................196
		ENGINE COOLANT..........................................197
		REMOVAL AND DISASSEMBLY.................................198
		INSPECTION..............................................199
		REASSEMBLY AND REMOUNTING...............................200
		COOLING FAN THERMO-SWITCH...............................201
		ENGINE COOLANT TEMPERATURE SENSOR.......................203
		THERMOSTAT..............................................204
		WATER PUMP..............................................206
		LUBRICATION SYSTEM......................................210
	07 CHASSIS..................................................212
		EXTERIOR PARTS..........................................214
		FRONT WHEEL.............................................231
		FRONT BRAKE.............................................236
		HANDLEBARS..............................................244
		FRONT FORK..............................................246
		STEERING................................................254
		REAR WHEEL..............................................259
		REAR BRAKE..............................................262
		REAR SUSPENSION.........................................280
		CRANKCASE BRACKET.......................................286
		TIRE AND WHEEL..........................................289
	08 ELECTRICAL SYSTEM........................................293
		CAUTIONS IN SERVICING...................................295
		LOCATION OF ELECTRICAL COMPONENTS.......................298
		CHARGING SYSTEM.........................................300
		STARTER SYSTEM..........................................305
		IGNITION SYSTEM.........................................313
		COMBINATION METER.......................................318
		LAMP....................................................321
		SWITCHES................................................324
		BATTERY.................................................326
	09 SERVICING INFORMATION....................................329
		TROUBLESHOOTING.........................................330
		SPECIAL TOOLS...........................................341
		WIRING HARNESS, CABLE AND HOSE ROUTING..................345
		TIGHTENING TORQUE.......................................357
		WIRING DIAGRAM..........................................361
		SERVICE DATA............................................363
	10 EMISSION CONTROL INFORMATION.............................374
		EMISSION CONTROL SYSTEMS................................375
		PAIR (AIR SUPPLY) SYSTEM INSPECTION.....................379
		PAIR (AIR SUPPLY) SYSTEM HOSE ROUTING...................381
		HEATED OXGEN SENSOR (HO2S) INSPECTION...................382

PLEASE NOTE:

⦁ This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
⦁ You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
⦁ Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted