Suzuki Liana 1.4 DDiS (RH414D) Diesel Service Manual 2004–2006 – PDF

Description

Suzuki Liana 1.4 DDiS (RH414D) Diesel Service Manual 2004–2006 – PDF Workshop Repair Guide 99501-73J00-01E

TABLE OF CONTENTS / BOOKMARKS 

IMAGES:

00 – Precautions

• General safety and service precautions

• Electrical system handling

• CAN communication and tie-down hooks

• Airbag and SRS service warnings

0 – General Information

• Vehicle, engine, and transmission identification

• Fasteners, tightening torque chart

• Vehicle lifting points

• Recommended fluids and lubricants

0B – Maintenance & Lubrication

• Scheduled maintenance (normal + severe conditions)

• Engine oil/filter replacement

• Coolant and fuel filter servicing

• Power steering and brake inspections

1 – Engine

• Engine general information & diagnosis

• DTC troubleshooting (P0001–P3008 series)

• On-board diagnostic (OBD II) procedures

• Engine mechanical repair (timing belt, turbocharger, head, pistons)

• Lubrication & cooling system

• Fuel system (common rail injection, injector calibration, air bleeding)

• Starting & charging system (generator, starter)

• Exhaust system (catalytic converter, EGR valve)

2 – Suspension

• Front & rear suspension diagnostics

• Wheel bearings and tire inspection

3 – Driveline / Axle

• Driveshaft removal and inspection

• CV joint boot replacement

4 – Brakes

• Front / rear brake system service

• ABS diagnostics and wiring

5 – Transmission / Transaxle

• Manual transmission disassembly & reassembly

• Clutch hydraulic inspection and replacement

6 – Steering

• Steering wheel and column service

• Power steering pump diagnostics

7 – HVAC

• Heater and air conditioning system overview

• Refrigerant pressure sensor DTCs (P0532/P0533)

8 – Restraint System

• Airbag and seat belt pretensioner inspection

• System service precautions

9 – Body & Electrical

• Wiring systems and color codes

• Lighting and instrumentation circuits

• Security, locks, and immobilizer system

10 – Control Systems

• Immobilizer and CAN communication troubleshooting

PRODUCT DESCRIPTION

The Suzuki Liana 1.4 DDiS Diesel Service Manual (99501-73J00-01E) is the official workshop supplement issued by Suzuki Motor Corporation for professional technicians and experienced owners servicing the RH414D Liana 1.4 Diesel (2004–2006).

This PDF manual provides complete factory procedures for engine overhaul, diagnostics, maintenance, and electronic systems repair. It expands on the RH413/RH416 petrol manuals, focusing specifically on the 8HY diesel engine and its Bosch common-rail injection system.

🔧 Technical Coverage

• Complete 8HY 1.4 L diesel engine teardown, timing belt replacement, and valve adjustment.

• Fuel system diagnostics for injector calibration, fuel rail pressure sensor, and pump testing.

• OBD II code charts with full troubleshooting (P0001–P3008).

• Cooling system procedures for thermostat, radiator, and water pump replacement.

• Electrical schematics and CAN bus communication layouts.

• Torque specs and tightening charts for all critical components.

🧩 Highlights

• Engine oil and filter change procedure (3.7 L capacity).

• Timing belt service interval 150,000 km / 120 months.

• Glow plug and MAF sensor testing.

• Power steering fluid and brake fluid specifications.

• Air cleaner replacement and EGR valve cleaning.

⚙️ Diagnostic and Electronic Systems

Includes complete electronic control system diagrams, DLC pinouts, and sensor signal values for accurate troubleshooting with a scan tool or multimeter.

📘 Why Choose This Manual

• Genuine Suzuki factory edition (not a generic reprint)

• Searchable and printable PDF with bookmarked sections

• Contains critical safety and precaution notes for airbag and fuel systems

• Suitable for workshops, dealership technicians, and DIY mechanics

FILE DETAILS