SUZUKI MODEL RV 125 SERVICE MANUAL – PDF DOWNLOAD

Description

SUZUKI MODEL RV 125 SERVICE MANUAL – PDF DOWNLOAD

DESCRIPTION:

SUZUKI MODEL RV 125 SERVICE MANUAL – PDF DOWNLOAD

GENERAL INSTRUCTION

To keep the motorcycle in peak condition, advise your customers t~ follow these instructions and this will give top performance at  times. 3-1. BREAKING-IN TI1e life of the motorcycle depends on the breaking-in of the engine and the way in which the motorcycle is treated. Therefore, breaking-in with the best care is much important to prevent excessive wear of the parts and noise and to prolong the engine life.

During the breaking-in period. do not operate the motorcycle at high speed nor allow the engine to run wide open. Keep to specified breaking-in engine speed limited Gradually raise the speed as covered mileage increases. First 500 miles (800 Km)  below 4.500 rpm Up to 1,000 miles (1,600 Km) .. below 5,500 rpm 3-2. FUEL AND OIL The engine’s moving parts such as crankshaft, crankshaft bearings, con-rod, piston and cylinder wall are lubricated by fresh oil pressure-delivered by Suzuki CCI system separately from the fuel supply.

Put gasoline on]y in the fuel tank and engine oil in the oil tank. FUEL ….. GASOLINE OF 85-95 OCT AN£ IN RESEARCH METHOD ENGINE OIL SUZUKI CCI OIL * If Suzuki CCI oil is not available, non-diluent (non-self mixing type) two stroke oil with around SAE No. 30 may be used instead. . SUZUK1 TRANSMISSION OIL, 550cc ( l. l 6i0.97 US/Imp pt) CHANGE FIRST 750 MILES (i ,000 KM) AND 2,000 MILES (3,000 KM) THEREAFTER.

* If Suzuki transmission oil is not available, a good quality 20Wi40 multi-grade motor oil may be used instead. 3-3. GENUINE PARTS When replacing parts, always use Suzuki genuine parts, which are precision-made under severe quality control. If imitation parts (not genuine parts) are used, good performance cannot be expected from the motorcycle and in the worst case, they may cause a breakdown. 3-4. PERIODICAL INSPECTION To prolong the life of the motorcycle and avoid unforeseen occurrence of serious troubles, the periodical inspection is indispensable. Be sure to check the motorcycle  according to the list given at the end of this manual.

4. SPECIAL TOOLS Special tools listed below are used to disassemble, assemble and to perform maintenance and service. Htese speciai tools make works easy which can not be done simply with ordinary tools and prevent the parts from damage. It is recommended to provide these special tools as shop equipment

TABLE OF CONTENTS:

SUZUKI MODEL RV 125 SERVICE MANUAL – PDF DOWNLOAD

C NTENTS
Page
1 SPECIFICATIONS 1
2 PERFORMANCE CURVES 3
3 GENERAL INSTRUCTION 4
5 NECESSARY MATERIALS 7
6 TROUBLE SHOOTING 8
7 ENGINE
7-1 REMOVAL 12
7-2 DISASSEMBLY AND ASSEMBLY 18
7-3 NECESSARY POINTS ON ASSEMBLY 28
7-4 ENGINE LUBRICATION SYSTEM 34
7-5 CARBURETOR 36
7-6 STARTER SYSTEM 38
7-7 CLUTCH 39
7 -8 TRANSMISSION 41
7-9 AIR CLEANER 42
7-10 ENGINE ELECTRICAL 43
8 BODY
8-1 FRONT FORK 48
8-2 REAR SHOCK ABSORBER 51
8-3 BRAKES 52
8-4 WHEELS 53
8-6 BODY ELECTRICAL * 57
9 SPECIFICATIONS FOR INSPECTION AND REPAIR 59
10 TIGHTENING TORQUE 62
11 IMPORTANT FUNCTIONAL PARTS 63
* PERIODICAL INSPECTION LIST
*WIRING DIAGRAM
*EXPLODED VIEW OF ENGINE
*REMOVABLE CHARTS
Wiring diagram
Exploded view of engine

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PLEASE NOTE:

• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
• You will be directed to the download page as soon as the purchase is completed. The whole payment and downloading process will take anywhere between 2-5 minutes
• Need any other service / repair / parts manual, please feel free to contact [email protected] . We still have 50,000 manuals unlisted

S.M