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Suzuki RB310 RB413 Service Manual Supplement PDF Download
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SUZUKI RB310 RB413 SUPPLEMENTARY SERVICE MANUAL – PDF DOWNLOAD
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Description
SUZUKI RB310 RB413 SUPPLEMENTARY SERVICE MANUAL – PDF DOWNLOAD
FILE DETAILS:
SUZUKI RB310 RB413 SUPPLEMENTARY SERVICE MANUAL – PDF DOWNLOAD
Language : English
Pages : 254
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
SUZUKI RB310 RB413 SUPPLEMENTARY SERVICE MANUAL – PDF DOWNLOAD
Top............................................................................................................. 0 Manual List..................................................................................................... 0 IMPORTANT....................................................................................................... 1 WARNING/CAUTION/NOTE........................................................................................ 1 Foreword........................................................................................................ 2 Table of Contents............................................................................................... 4 GENERAL INFORMATION............................................................................................. 6 Precautions................................................................................................. 7 Precaution for Vehicles Equipped with a Supplemental Restraint (Air Bag) System......................... 7 Diagnosis........................................................................................... 7 Servicing and handling.............................................................................. 8 Warning, Caution and Information Labels..................................................................... 11 MAINTENANCE AND LUBRICATION..................................................................................... 12 Maintenance Schedule........................................................................................ 13 Maintenance Recommended under Severe Driving Conditions................................................. 13 ELECTRICAL POWER STEERING (EPS) SYSTEM (IF EQUIPPED)............................................................ 16 ANTILOCK BRAKE SYSTEM (ABS)..................................................................................... 18 General Description......................................................................................... 20 Components and Parts Location........................................................................... 20 System Schematic........................................................................................ 21 ABS Hydraulic Unit/Control Module Assembly.............................................................. 22 Self-diagnosis function............................................................................. 22 Fail-safe function.................................................................................. 22 System Circuit.......................................................................................... 23 Diagnosis................................................................................................... 25 Precaution in Diagnosing Troubles....................................................................... 25 ABS Diagnostic Flow Table............................................................................... 26 ABS Warning Lamp Check.................................................................................. 29 EBD Warning Lamp (Brake Warning Lamp) Check............................................................. 29 Table – A ABS Warning Lamp Circuit Check – Lamp Does Not Come “ON” at Ignition Switch ON................ 30 Table – B ABS Warning Lamp Circuit Check – Lamp Comes “ON” Steady....................................... 31 Table – C ABS Warning Lamp Circuit Check – The Lamp Flashes Continuously While Ignition Switch is ON.... 32 Table – D EBD Warning Lamp (Brake Warning Lamp) Check – Lamp Comes “ON” Steady.......................... 33 Diagnostic Trouble Code (DTC) Check (Using SUZUKI Scan Tool)............................................ 34 Diagnostic Trouble Code (DTC) Clearance................................................................. 34 Serial Data Link Circuit Check.......................................................................... 35 Diagnostic Trouble Code (DTC) Table..................................................................... 37 DTC C1013 – Incorrect ABS Control Module Installed...................................................... 38 DTC C1015 – G Sensor Circuit............................................................................ 38 DTC C1021, DTC C1022 – Right-Front Wheel Speed Sensor Circuit or Sensor Ring............................ 40 DTC C1025, DTC C1026 – Left-Front Wheel Speed Sensor Circuit or Sensor Ring............................. 40 DTC C1031, DTC C1032 – Right-Rear Wheel Speed Sensor Circuit or Sensor Ring............................. 40 DTC C1035, DTC C1036 – Left-Rear Wheel Speed Sensor Circuit or Sensor Ring.............................. 40 DTC C1041 – Right-Front Inlet Solenoid Circuit.......................................................... 43 DTC C1045 – Left-Front Inlet Solenoid Circuit........................................................... 43 DTC C1051 – Right-Rear Inlet Solenoid Circuit........................................................... 43 DTC C1055 – Left-Rear Inlet Solenoid Circuit............................................................ 43 DTC C1042 – Right-Front Outlet Solenoid Circuit......................................................... 43 DTC C1046 – Left-Front Outlet Solenoid Circuit.......................................................... 43 DTC C1052 – Right-Rear Outlet Solenoid Circuit.......................................................... 43 DTC C1056 – Left-Rear Outlet Solenoid Circuit........................................................... 43 DTC C1057 – Power Source Circuit........................................................................ 44 DTC C1061 – ABS Pump Motor Circuit...................................................................... 45 DTC C1063 – ABS Fail-Safe Relay Circuit................................................................. 46 DTC C1071 – ABS Control Module.......................................................................... 47 On-Vehicle Service.......................................................................................... 48 Precautions............................................................................................. 48 ABS Hydraulic Unit Operation Check (Using SUZUKI Scan Tool)............................................. 48 ABS Hydraulic Unit/Control Module Assembly.............................................................. 49 Front Wheel Speed Sensor................................................................................ 51 Front Wheel Speed Sensor Ring........................................................................... 53 Rear Wheel Speed Sensor................................................................................. 54 Rear Wheel Speed Sensor Ring (For 2WD vehicle).......................................................... 56 Rear Wheel Speed Sensor Ring (For 4WD vehicle).......................................................... 56 G Sensor (For 4WD Vehicle Only)......................................................................... 57 Special Tool................................................................................................ 58 ENGINE.......................................................................................................... 60 ENGINE AND EMISSION CONTROL SYSTEM.............................................................................. 62 IGNITION SYSTEM (ELECTRONIC IGNITION SYSTEM).................................................................... 64 General description......................................................................................... 65 Diagnosis................................................................................................... 66 On-vehicle service.......................................................................................... 68 Ignition spark test..................................................................................... 68 High-tension cords...................................................................................... 68 Spark plugs............................................................................................. 69 Ignition coil assembly (including ignitor).............................................................. 70 Crankshaft position sensor (CKP sensor)................................................................. 70 Ignition timing......................................................................................... 70 Special tools............................................................................................... 72 AUTOMATIC TRANSMISSION (4 A/T).................................................................................. 74 General Description......................................................................................... 76 Specifications.......................................................................................... 77 Functions............................................................................................... 78 Table of Component Operation............................................................................ 78 Electronic Shift Control System......................................................................... 79 Transmission control module (TCM)................................................................... 80 Fail safe function.................................................................................. 81 Operation of shift solenoid valves and TCC solenoid valve........................................... 83 Automatic gear shift diagram........................................................................ 84 Diagnosis................................................................................................... 85 Automatic Transmission Diagnostic Flow Table............................................................ 85 Trouble Diagnosis Table................................................................................. 90 Trouble diagnosis table-1........................................................................... 90 Trouble diagnosis table-2........................................................................... 91 Stall test.......................................................................................... 92 Time lag test....................................................................................... 93 Line pressure test.................................................................................. 94 Engine brake test................................................................................... 95 “P” range test...................................................................................... 95 Electronic Control System Diagnosis..................................................................... 96 Precautions in diagnosing troubles.................................................................. 96 DTC check........................................................................................... 97 DTC clearance....................................................................................... 97 DTC table........................................................................................... 98 TCM power and ground circuit check.................................................................. 99 DTC P0715 Input/turbine speed sensor circuit malfunction............................................100 DTC P0730 Incorrect gear ratio......................................................................102 DTC P0753 Shift solenoid-A (No.1) electrical........................................................104 DTC P0758 Shift solenoid-B (No.2) electrical........................................................104 DTC P0743 TCC (lock-up) system electrical...........................................................104 DTC P0741 TCC (lock-up) solenoid performance or stuck OFF...........................................106 DTC P0720 Output shaft speed sensor circuit malfunction.............................................107 DTC P1700 Throttle position signal input malfunction................................................110 DTC P0705 Transmission range sensor (switch) circuit malfunction....................................112 DTC P0725 Engine speed input circuit malfunction....................................................114 DTC P0710 Transmission fluid temperature sensor circuit malfunction.................................116 DTC P0763 Shift solenoid-C (No.3) electrical........................................................118 DTC P0768 Shift solenoid-D (No.4) electrical........................................................118 DTC P0773 Shift solenoid-E (No.5) electrical........................................................118 DTC P1709 Engine coolant temperature/barometric pressure signal circuit.............................120 DTC P0702/P1702 Transmission control system electrical or internal malfunction of TCM...............121 Inspection of TCM and ITS circuits..................................................................122 On-Vehicle Service..........................................................................................124 Maintenance Service.....................................................................................124 Fluid level at normal operating temperature.........................................................124 Fluid level at room temperature.....................................................................125 Fluid change........................................................................................125 Transmission Control Module (TCM).......................................................................126 Learning control initialization.....................................................................128 Tightening Torque Specification.............................................................................129 Special Tool................................................................................................130 Required Service Material...................................................................................132 INSTRUMENTATION/DRIVER INFORMATION..............................................................................134 General Description.........................................................................................135 Combination Meter.......................................................................................135 Diagnosis...................................................................................................136 Low Fuel Warning Lamp...................................................................................136 On-Vehicle Service..........................................................................................136 Low Fuel Warning System.................................................................................136 WINDOWS, MIRRORS, SECURITY AND LOCKS............................................................................138 Diagnosis...................................................................................................139 Power Door Lock System (If Equipped)....................................................................139 Keyless Entry System (If Equipped)......................................................................139 On-Vehicle Service..........................................................................................140 Power Door Lock System (If Equipped)....................................................................140 Power door lock system component location...........................................................140 Power door lock system operation inspection.........................................................140 Power door lock system circuit inspection...........................................................141 Power door lock system circuit check................................................................142 Keyless Entry System (If Equipped)......................................................................143 Keyless entry system operation inspection...........................................................143 Keyless entry system circuit inspection.............................................................143 Keyless entry system circuit check..................................................................144 Transmitter.........................................................................................145 IMMOBILIZER CONTROL SYSTEM......................................................................................146 On-Vehicle Service..........................................................................................147 Registration Procedure of Immobilizer System Components.................................................147 How to register ignition key........................................................................147 Procedure after immobilizer control module replacement..............................................148 Procedure after ECM replacement.....................................................................148 Special Tools...............................................................................................149 BODY SERVICE....................................................................................................150 Seats.......................................................................................................151 Front Seat..............................................................................................151 Rear Seat...............................................................................................153 AIR BAG SYSTEM..................................................................................................154 General Description.........................................................................................156 System Components and Wiring Location View and Connectors...............................................157 System Wiring Diagram...................................................................................158 Diagnosis...................................................................................................159 Diagnostic Trouble Code (DTC)...........................................................................159 Use of Special Tool.....................................................................................160 Intermittents and Poor Connections......................................................................162 Air Bag Diagnostic System Check.........................................................................163 Air Bag Diagnostic System Check Flow Table..............................................................164 DTC Check...............................................................................................165 DTC Clearance...........................................................................................165 DTC Table...............................................................................................166 “AIR BAG” Warning Lamp Comes ON Steady..................................................................168 “AIR BAG” Warning Lamp Does Not Come ON.................................................................168 “AIR BAG” Warning Lamp Flashes..........................................................................168 SDM Cannot Communicate through the Serial Data Circuit..................................................172 DTC B1015 – Passenger Air Bag Initiator Circuit Resistance High.........................................175 DTC B1016 – Passenger Air Bag Initiator Circuit Resistance Low..........................................175 DTC B1018 – Passenger Air Bag Initiator Circuit Short to Ground.........................................175 DTC B1019 – Passenger Air Bag Initiator Circuit Short to Power Circuit..................................175 DTC B1021 – Driver Air Bag Initiator Circuit Resistance High............................................180 DTC B1022 – Driver Air Bag Initiator Circuit Resistance Low.............................................180 DTC B1024 – Driver Air Bag Initiator Circuit Short to Ground............................................180 DTC B1025 – Driver Air Bag Initiator Circuit Short to Power Circuit.....................................180 DTC B1031 – Power Source Voltage High...................................................................186 DTC B1032 – Power Source Voltage Low....................................................................186 DTC B1041 – Driver Pretensioner Initiator Circuit Resistance High.......................................189 DTC B1042 – Driver Pretensioner Initiator Circuit Resistance Low........................................189 DTC B1043 – Driver Pretensioner Initiator Circuit Short to Ground.......................................189 DTC B1044 – Driver Pretensioner Initiator Circuit Short to Power Circuit................................189 DTC B1045 – Passenger Pretensioner Initiator Circuit Resistance High....................................189 DTC B1046 – Passenger Pretensioner Initiator Circuit Resistance Low.....................................189 DTC B1047 – Passenger Pretensioner Initiator Circuit Short to Ground....................................189 DTC B1048 – Passenger Pretensioner Initiator Circuit Short to Power Circuit.............................189 DTC B1051 – Frontal Crash Detected (System Activation Command Outputted)................................196 DTC B1056 – Sideward Crash (Driver Side) Detected (Side Air Bag System Activation Command Outputted)....197 DTC B1057 – Sideward Crash (Passenger Side) Detected (Side Air Bag System Activation Command Outp.......197 DTC B1058 – Frontal Crash Detected (Pretensioner Activation Command Outputted)..........................198 DTC B1061 – “AIR BAG” Warning Lamp Circuit Failure......................................................199 DTC B1063 – Side Sensor (Driver Side) Circuit Short to Ground...........................................201 DTC B1064 – Side Sensor (Driver Side) Circuit Short to Power Circuit Or Open............................201 DTC B1065 – Side Sensor (Passenger Side) Circuit Short to Ground........................................201 DTC B1066 – Side Sensor (Passenger Side) Circuit Short to Power Circuit or Open.........................201 DTC B1071 – Internal SDM Fault..........................................................................205 DTC B1072 – Internal Side Sensor (Driver Side) Fault....................................................205 DTC B1074 – Internal Side Sensor (Passenger Side) Fault.................................................205 DTC B1073 – Side Sensor (Driver Side) Correspondence Abnormality........................................206 DTC B1075 – Side Sensor (Passenger Side) Correspondence Abnormality.....................................206 DTC B1081 – Side Air Bag (Driver Side) Intiator Circuit Resistance High.................................210 DTC B1082 – Side Air Bag (Driver Side) Intiator Circuit Resistance Low..................................210 DTC B1083 – Side Air Bag (Driver Side) Intiator Circuit Short to Ground.................................210 DTC B1084 – Side Air Bag (Driver Side) Intiator Circuit Short to Power Circuit..........................210 DTC B1085 – Side Air Bag (Passenger Side) Intiator Circuit Resistance High..............................210 DTC B1086 – Side Air Bag (Passenger Side) Intiator Circuit Resistance Low...............................210 DTC B1087 – Side Air Bag (Passenger Side) Intiator Circuit Short to Ground..............................210 DTC B1088 – Side Air Bag (Passenger Side) Intiator Circuit Short to Power Circuit.......................210 On-Vehicle Service..........................................................................................217 Service Precautions.....................................................................................217 Service and diagnosis...............................................................................217 Disabling air bag system............................................................................218 Enabling air bag system.............................................................................219 Handling and storage................................................................................220 Repairs and Inspections Required after an Accident......................................................226 Accident with deployment/activation - component replacement.........................................226 Accident with or without deployment/activation - component inspections..............................226 SDM.....................................................................................................229 Side Sensor (if equipped)...............................................................................230 Seat Belt Pretensioner..................................................................................232 Passenger Air Bag (Inflator) Module (if equipped).......................................................233 Side Air Bag (Inflator) Module (If Equipped)............................................................235 Driver Air Bag (Inflator) Module........................................................................235 Contact Coil and Combination Switch Assembly............................................................235 Seat Belt Pretensioner..................................................................................235 Air Bag (Inflator) Module and Seat Belt Pretensioner Disposal...............................................236 Deployment/Activation Outside of Vehicle................................................................236 Deployment/Activation Inside of Vehicle.................................................................244 Deployed Air Bag (Inflator) Module and Activated Seat Belt Pretensioner Disposal........................250 Tightening Torque Specification.............................................................................251 Special Tool................................................................................................251 Copyright.......................................................................................................254
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