SUZUKI RB413 4WD SERVICE MANUAL – PDF DOWNLOAD

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SUZUKI RB413 4WD SERVICE MANUAL – PDF DOWNLOAD

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SUZUKI RB413 4WD SERVICE MANUAL – PDF DOWNLOAD

Language : English
Pages : 145
Downloadable : Yes
File Type : PDF

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TABLE OF CONTENTS:

SUZUKI RB413 4WD SERVICE MANUAL – PDF DOWNLOAD

Top...................................................................................  0
Manual List...........................................................................  0
Important.............................................................................  1
	WARNING/CAUTION/NOTE..............................................................  1
Foreword..............................................................................  2
Table of Contents.....................................................................  4
GENERAL INFORMATION...................................................................  6
	Precautions.......................................................................  7
		Precaution in Servicing Full-Time 4WD Vehicle.................................  7
	Vehicle Lifting Points............................................................  8
MAINTENANCE AND LUBRICATION........................................................... 10
	Maintenance Schedule.............................................................. 11
		Normal Condition Schedule..................................................... 11
		Maintenance Recommended under Severe Driving Conditions....................... 13
	Maintenance Service............................................................... 14
		Chassis and Body.............................................................. 14
			Drive Shaft (Axle) Boots / Propeller Shafts (4WD) (ITEM 6-3).............. 14
			Transfer Oil (4WD) and Rear Differential Oil (4WD) (ITEM 6-7-1 and -2).... 15
	Recommended Fluids and Lubricants................................................. 15
REAR SUSPENSION....................................................................... 16
	On-Vehicle Service................................................................ 17
		Rear Axle Shaft and Wheel Bearing............................................. 18
		Rear Axle Shaft Oil Seal...................................................... 22
		Rear Axle Housing............................................................. 23
	Required Service Material......................................................... 29
	Special Tool...................................................................... 29
PROPELLER SHAFTS...................................................................... 30
	General Description............................................................... 30
	Diagnosis......................................................................... 30
		Diagnosis Table............................................................... 30
		Propeller Shaft Joint Check................................................... 31
	On-Vehicle Service................................................................ 31
	Tightening Torque Specification................................................... 35
	Required Service Material......................................................... 35
BRAKES................................................................................ 36
	Check and Adjustment.............................................................. 37
		Fluid Pressure Test (If Equipped with LSPV)................................... 37
	Tightening Torque Specification................................................... 39
	Special Tool...................................................................... 39
BRAKES PIPE/HOSE/MASTER CYLINDER...................................................... 40
	General Description............................................................... 41
		LSPV (Load Sensing Proportioning Valve) Assembly (if equipped)................ 41
	On-Vehicle Service................................................................ 42
		Rear Brake Hose/Pipe (For Vehicle with LSPV).................................. 42
		LSPV (Load Sensing Proportioning Valve) Assembly (if equipped)................ 43
	Special Tool...................................................................... 45
PARKING AND REAR BRAKE................................................................ 46
	On-Vehicle Service................................................................ 47
		Brake Drum.................................................................... 47
		Brake Back Plate.............................................................. 48
ANTILOCK BRAKE SYSTEM (ABS)........................................................... 50
	General Description............................................................... 51
		Components and Parts Location................................................. 51
		System Schematic.............................................................. 52
		System Circuit................................................................ 53
	Diagnosis......................................................................... 55
		Diagnostic Trouble Code (DTC) Table........................................... 55
	On-Vehicle Service................................................................ 57
		Rear Wheel Speed Sensor....................................................... 57
		Rear Wheel Speed Sensor Ring.................................................. 58
		G Sensor (For 4WD Vehicle Only)............................................... 59
	Tightening Torque Specification................................................... 60
ENGINE MECHANICAL..................................................................... 62
	Unit Repair Overhaul.............................................................. 63
		Engine Mounting............................................................... 63
		Engine Assembly............................................................... 64
MANUAL TRANSMISSION................................................................... 68
	General Description............................................................... 69
		Construction and Servicing.................................................... 69
	On-Vehicle Service................................................................ 71
		Differential Side Oil Seal.................................................... 71
		Gear Shift Control Lever and Cable............................................ 73
	Unit Repair Overhaul.............................................................. 75
		Sub Assembly Service.......................................................... 82
			Differential assembly..................................................... 82
		Assembling Unit............................................................... 84
			Fifth gears............................................................... 84
	Tightening Torque Specification................................................... 87
	Required Service Materials........................................................ 88
	Special Tools..................................................................... 88
CLUTCH................................................................................ 90
	Unit Repair Overhaul.............................................................. 91
		Clutch Release System......................................................... 91
	Tightening Torque Specification................................................... 93
	Required Service Materials........................................................ 94
	Special Tool...................................................................... 94
TRANSFER.............................................................................. 96
	General Description............................................................... 97
	Diagnosis......................................................................... 97
	On-Vehicle Service................................................................ 98
		Oil Change.................................................................... 98
	Unit Repair Overhaul.............................................................. 99
		Unit Dismounting..............................................................100
		Unit Disassembly..............................................................101
			Transfer assembly.........................................................101
			Reduction driven gear assembly............................................102
			Intermediate shaft........................................................104
			Transfer output retainer assembly.........................................104
		Component Inspection..........................................................105
		Unit Assembly.................................................................106
			Reduction driven gear assembly............................................106
			Bevel gear shim...........................................................107
			Transfer output retainer assembly.........................................108
			Right case................................................................112
			Left case.................................................................113
			Transfer assembly.........................................................114
			Bevel gear back lash......................................................115
		Unit Installation.............................................................117
	Tightening Torque Specification...................................................119
	Required Service Material.........................................................119
	Special Tool......................................................................120
REAR DIFFERENTIAL.....................................................................122
	General Description...............................................................123
	Diagnosis.........................................................................124
	On-Vehicle Service................................................................125
		Oil Change....................................................................125
		Differential Unit.............................................................126
	Unit Repair Overhaul..............................................................128
	Tightening Torque Specification...................................................141
	Required Service Material.........................................................141
	Special Tool......................................................................142
LIST OF CONNECTORS....................................................................144
Copyright.............................................................................145

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