Trusted Business
Verified & Licensed
Virus Free Files
100% Safe Downloads
Secure Payment
SSL Protected
Instant Delivery
Available Immediately
SUZUKI RH418 LIANA SUPPLEMENTARY SERVICE MANUAL – PDF DOWNLOAD
$29.95
“Suzuki RH418 Liana Supplementary Service Manual” offers additional instructions for model-specific maintenance, complementing the main manual for comprehensive care and optimal performance.
Instant PDF Download
Available immediately
Save to Your Device
Download & keep forever
Antivirus Scanned
100% virus-free
Trusted Worldwide
175,000+ customers
Description
SUZUKI RH418 LIANA SUPPLEMENTARY SERVICE MANUAL – PDF DOWNLOAD
FILE DETAILS:
SUZUKI RH418 LIANA SUPPLEMENTARY SERVICE MANUAL – PDF DOWNLOAD
Language : English
Pages : 372
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
SUZUKI RH418 LIANA SUPPLEMENTARY SERVICE MANUAL – PDF DOWNLOAD
Bookcover...................................................................................................................................... 1 99501_54G30_24E................................................................................................................................ 2 IMPORTANT.................................................................................................................................. 2 FOREWORD................................................................................................................................... 3 TABLE OF CONTENTS.......................................................................................................................... 4 General Information........................................................................................................................ 6 General Information.................................................................................................................... 7 General Description................................................................................................................ 7 Transmission Identification Number............................................................................................. 7 Maintenance and Lubrication............................................................................................................ 8 Repair Instructions................................................................................................................ 8 Automatic Transaxle Fluid Inspection........................................................................................... 8 Automatic Transaxle Fluid Replacement.......................................................................................... 8 Automatic Transaxle Fluid Cooler Hose Inspection............................................................................... 8 Transfer Oil (4WD A/T) and Rear Differential Oil (4WD) Inspection.............................................................. 9 Engine..................................................................................................................................... 10 Precautions............................................................................................................................ 14 Precautions........................................................................................................................ 14 Precautions for Engine......................................................................................................... 14 Engine General Information and Diagnosis............................................................................................... 15 Precautions........................................................................................................................ 15 Precautions on Engine Service.................................................................................................. 15 Precautions in Diagnosing Trouble.............................................................................................. 15 General Description................................................................................................................ 16 Statement on Cleanliness and Care.............................................................................................. 16 Engine Diagnosis General Description........................................................................................... 16 On-Board Diagnostic System Description......................................................................................... 16 Engine and Emission Control System Description................................................................................. 17 Air Intake System Description.................................................................................................. 18 Electronic Control System Description.......................................................................................... 18 Engine and Emission Control Input / Output Table............................................................................... 23 Schematic and Routing Diagram...................................................................................................... 24 Engine and Emission Control System Diagram..................................................................................... 24 Component Location................................................................................................................. 26 Electronic Control System Components Location.................................................................................. 26 Diagnostic Information and Procedures.............................................................................................. 27 Engine and Emission Control System Check....................................................................................... 27 Malfunction Indicator Lamp (MIL) Check......................................................................................... 29 DTC Check...................................................................................................................... 29 DTC Clearance.................................................................................................................. 30 DTC Table...................................................................................................................... 31 Fail-Safe Table................................................................................................................ 32 Scan Tool Data................................................................................................................. 33 Visual Inspection.............................................................................................................. 37 Engine Basic Inspection........................................................................................................ 37 Engine Symptom Diagnosis....................................................................................................... 41 Malfunction Indicator Lamp Does Not Come ON at Ignition Switch ON (But Engine at Stop)......................................... 50 Malfunction Indicator Lamp Remains ON after Engine Starts...................................................................... 52 MIL Flashes at Ignition Switch ON.............................................................................................. 53 MIL Does Not Flash or Just Remains ON Even with Grounding Diagnosis Switch Terminal............................................ 54 MIL Does Not Light at Ignition Switch ON and Engine Does Not Start Through It Is Cranked Up.................................... 55 DTC P0011 (No. 32) / P0012 (No. 32): Camshaft Position-Timing Over-Advanced or System Performance / Timing Over-Retarded....... 58 DTC P0105 (No. 11): Manifold Absolute Pressure (MAP) Circuit Malfunction....................................................... 60 DTC P0110 (No. 18): Intake Air Temp. (IAT) Circuit Malfunction................................................................. 62 DTC P0115 (No. 19): Engine Coolant Temp. (ECT) Circuit Malfunction............................................................. 64 DTC P0120 (No. 13): Throttle Position Circuit Malfunction...................................................................... 66 DTC P0130 (No. 14): Heated Oxygen Sensor (HO2S) Circuit Malfunction (Sensor-1)................................................. 68 DTC P0135 (No. 14): Heated Oxygen Sensor (HO2S) Heater Circuit Malfunction (Sensor-1).......................................... 70 DTC P0325 (No. 17): Knock Sensor Circuit Malfunction........................................................................... 72 DTC P0335 (No. 23): Crankshaft Position (CKP) Sensor Circuit Malfunction....................................................... 74 DTC P0340 (No. 15): Camshaft Position (CMP) Sensor Circuit Malfunction......................................................... 77 DTC P0500 (No. 16): Vehicle Speed Sensor (VSS) Malfunction..................................................................... 80 DTC P0601: Internal Control Module Memory Check Sum Error...................................................................... 84 DTC P1450 (No.29): Barometric Pressure Sensor Circuit Malfunction.............................................................. 84 DTC P1915 (No. 33): Oil Control Valve Circuit.................................................................................. 85 Inspection of ECM and Its Circuits............................................................................................. 86 Fuel Injector Circuit Check.................................................................................................... 99 Fuel Pump and Its Circuit Check................................................................................................100 Fuel Pressure Check............................................................................................................102 Idle Air Control System Check..................................................................................................103 Idle Air Control Circuit Check.................................................................................................106 Throttle Valve Opening Signal Inspection.......................................................................................107 A/C Control System Check (Vehicle with A/C)....................................................................................107 Electric Load Signal Circuit Check.............................................................................................112 Radiator Fan Control System Check..............................................................................................113 Radiator Fan Control Circuit Check.............................................................................................115 Power Steering Pressure (PSP) Switch Signal Circuit Check......................................................................118 Generator Control Signal Circuit Check.........................................................................................120 Repair Instructions................................................................................................................121 Idle Speed / Idle Air Control (IAC) Duty Inspection............................................................................121 Special Tools and Equipment........................................................................................................123 Special Tool...................................................................................................................123 Aux. Emission Control Devices..........................................................................................................124 Repair Instructions................................................................................................................124 Vacuum Passage Inspection......................................................................................................124 Vacuum Hose Inspection.........................................................................................................124 Engine Electrical Devices..............................................................................................................125 Repair Instructions................................................................................................................125 Idle Air Control (IAC) Valve Removal and Installation..........................................................................125 Idle Air Control (IAC) Valve Inspection........................................................................................125 Oil Control Valve Removal and Installation.....................................................................................126 Oil Control Valve Inspection...................................................................................................126 Heated Oxygen Sensor (HO2S) Removal and Installation...........................................................................126 Oxygen Sensor Heater Inspection................................................................................................127 Camshaft Position (CMP) Sensor Removal and Installation........................................................................127 Specifications.....................................................................................................................127 Tightening Torque Specifications...............................................................................................127 Engine Mechanical......................................................................................................................128 General Description................................................................................................................128 Engine Construction Description................................................................................................128 Variable Valve Timing (VVT) System Description.................................................................................129 Diagnostic Information and Procedures..............................................................................................132 Compression Check..............................................................................................................132 Engine Vacuum Check............................................................................................................133 Valve Lash (Clearance) Inspection..............................................................................................134 Repair Instructions................................................................................................................137 Air Cleaner Element Removal and Installation...................................................................................137 Air Cleaner Element Inspection and Cleaning....................................................................................137 Accelerator Cable Adjustment...................................................................................................137 Throttle Body Components.......................................................................................................138 Throttle Body On-Vehicle Inspection............................................................................................138 Throttle Body Removal and Installation.........................................................................................138 Throttle Body Disassembly and Assembly.........................................................................................139 Throttle Body Cleaning.........................................................................................................139 Throttle Body and Intake Manifold Components...................................................................................140 Throttle Body and Intake Manifold Removal and Installation.....................................................................141 Cylinder Head Cover Removal and Installation...................................................................................142 Engine Mountings Components....................................................................................................144 Engine Assembly Removal and Installation.......................................................................................145 Timing Chain Cover Components..................................................................................................148 Timing Chain Cover Removal and Installation....................................................................................149 Timing Chain Cover Cleaning and Inspection.....................................................................................151 Timing Chain and Chain Tensioner Components....................................................................................152 Timing Chain and Chain Tensioner Removal and Installation......................................................................153 Timing Chain and Chain Tensioner Inspection....................................................................................156 Camshaft, Tappet and Shim Components...........................................................................................157 Camshaft, Tappet and Shim Removal and installation.............................................................................157 Camshaft, Tappet and shim Inspection...........................................................................................160 Valves and Cylinder Head Components............................................................................................163 Valves and Cylinder Head Removal and Installation..............................................................................164 Valves and Cylinder Head Disassembly and Assembly..............................................................................166 Valves and Valve Guides Inspection.............................................................................................168 Cylinder Head Inspection.......................................................................................................170 Valve Spring Inspection........................................................................................................171 Pistons, Piston Rings and Connecting Rods Components...........................................................................172 Pistons, Piston Rings and Connecting Rods Removal and Installation.............................................................173 Pistons, Piston Rings, Connecting Rods and Cylinders Disassembly and Assembly..................................................174 Cylinders, Pistons and Piston Rings Inspection.................................................................................175 Piston Pins and Connecting Rods Inspection.....................................................................................177 Crank Pin and Connecting Rod Bearings Inspection...............................................................................178 Main Bearings, Crankshaft and Cylinder Block Components........................................................................182 Main Bearings, Crankshaft and Cylinder Block Removal and Installation..........................................................183 Crankshaft Inspection..........................................................................................................186 Main Bearings Inspection.......................................................................................................187 Sensor Plate Inspection........................................................................................................191 Rear Oil Seal Inspection.......................................................................................................192 Flywheel Inspection............................................................................................................192 Cylinder Block Inspection......................................................................................................192 Specifications.....................................................................................................................193 Tightening Torque Specifications...............................................................................................193 Special Tools and Equipment........................................................................................................194 Recommended Service Material...................................................................................................194 Special Tool...................................................................................................................194 Engine Lubrication System..............................................................................................................196 General Description................................................................................................................196 Engine Lubrication Description.................................................................................................196 Repair Instructions................................................................................................................197 Oil Pan and Oil Pump Strainer Components.......................................................................................197 Oil Pan and Oil Pump Strainer Removal and Installation.........................................................................197 Oil Pump Components............................................................................................................199 Oil Pump Disassembly and Assembly..............................................................................................199 Specifications.....................................................................................................................201 Tightening Torque Specifications...............................................................................................201 Special Tools and Equipment........................................................................................................201 Recommended Service Material...................................................................................................201 Special Tool...................................................................................................................201 Fuel System............................................................................................................................202 Repair Instructions................................................................................................................202 Fuel Pipe Removal and Installation.............................................................................................202 Fuel Injector Removal and Installation.........................................................................................203 Fuel Injector Inspection.......................................................................................................204 Fuel Pressure Regulator Removal and Installation...............................................................................205 Fuel Tank Removal and Installation.............................................................................................206 Specifications.....................................................................................................................209 Tightening Torque Specifications...............................................................................................209 Driveline / Axle...........................................................................................................................210 Drive Shaft / Axle.....................................................................................................................211 Repair Instructions................................................................................................................211 Front Drive Shaft Components...................................................................................................211 Front Drive Shaft Assembly Removal and Installation............................................................................212 Front Drive Shaft Disassembly and Assembly.....................................................................................214 Specifications.....................................................................................................................222 Tightening Torque Specifications...............................................................................................222 Special Tools and Equipment........................................................................................................222 Recommended Service Material...................................................................................................222 Special Tool...................................................................................................................222 Transmission / Transaxle...................................................................................................................224 Precautions............................................................................................................................227 Precautions........................................................................................................................227 Precautions on Transmission / Transaxle........................................................................................227 Automatic Transmission/Transaxle.......................................................................................................228 Precautions........................................................................................................................228 Precautions in Diagnosing Trouble..............................................................................................228 Precautions for Disassembly and Reassembly.....................................................................................228 General Description................................................................................................................229 A/T Description................................................................................................................229 Clutch / Brake / Planetary Gear Function of Automatic Transaxle................................................................231 Table of Component Operation...................................................................................................232 A/T Diagnosis General Description..............................................................................................233 On-Board Diagnostic System Description.........................................................................................233 Schematic and Routing Diagram......................................................................................................234 Transmission Control Module (TCM) Wiring Diagram...............................................................................234 Automatic Gear Shift Diagram...................................................................................................236 Component Location.................................................................................................................237 Electronic Shift Control System Components Location............................................................................237 Diagnostic Information and Procedures..............................................................................................238 A/T System Check...............................................................................................................238 Visual Inspection..............................................................................................................241 “O/D OFF” Lamp Check...........................................................................................................241 DTC Table......................................................................................................................241 DTC Check......................................................................................................................243 DTC Clearance..................................................................................................................244 Fail Safe Table................................................................................................................245 Scan Tool Data.................................................................................................................246 A/T Basic Check................................................................................................................248 Road Test......................................................................................................................249 Manual Road Test...............................................................................................................250 Stall Test.....................................................................................................................251 Time Lag Test..................................................................................................................252 Line Pressure Test.............................................................................................................253 Engine Brake Test..............................................................................................................254 “P” Range Test.................................................................................................................254 A/T Symptom Diagnosis..........................................................................................................255 No Gear Shift to O/D...........................................................................................................260 No Lock-Up Occurs..............................................................................................................261 DTC P0705 (No.34): Transmission Range Sensor Circuit Malfunction (PRNDL Input).................................................262 DTC P0710 (No.36 / No.38): Transmission Fluid Temperature Sensor Circuit Malfunction...........................................264 DTC P0715 (No.37): Input / Turbine Speed Sensor Circuit Malfunction............................................................266 DTC P0720 (No.31): Output Shaft Speed Sensor Circuit Malfunction...............................................................268 DTC P0725 (No.35): Engine Speed Input Circuit Malfunction......................................................................270 DTC P0743 (No.25 / No.26) Torque Converter Clutch Circuit Electrical...........................................................272 DTC P0748 (No.41 / No.42): Pressure Control Solenoid-A Electrical..............................................................274 DTC P0753 / P0758 (No.21 / No.22 / No.23 / No.24): Shift Solenoid-A (No.1) Electrical / Shift Solenoid- B (No.2) Electrical....276 DTC P1700 (No.32 / No.33): Throttle Position Signal Input Malfunction..........................................................278 DTC P1702 (No.52): Internal Malfunction of TCM.................................................................................279 DTC P1705 (No.51): Engine Coolant Temperature Signal Circuit Malfunction.......................................................280 DTC P1730 (No.64) Engine Torque Signal Circuit Malfunction.....................................................................282 DTC P1895 (No.27): Torque Control Signal Malfunction...........................................................................283 Inspection of TCM and Its Circuits.............................................................................................285 TCM Power and Ground Circuit Check.............................................................................................288 “O/D OFF” Lamp Circuit Check...................................................................................................289 Repair Instructions................................................................................................................292 A/T Fluid Level Check..........................................................................................................292 A/T Fluid Change...............................................................................................................292 Select Cable Removal and Installation..........................................................................................293 Selector Lever Components......................................................................................................293 Selector Lever Inspection......................................................................................................293 Select Cable Components........................................................................................................294 Selector Cable Adjustment......................................................................................................294 Transmission Range Sensor (Shift Switch) Inspection and Adjustment.............................................................295 Output Shaft Speed Sensor Removal and Installation.............................................................................296 Output Shaft Speed Sensor Inspection...........................................................................................296 Input Shaft Speed Sensor Removal and Installation..............................................................................297 Input Shaft Speed Sensor Inspection............................................................................................297 Transmission Fluid Temperature Sensor Inspection...............................................................................297 “O/D OFF” Switch Inspection....................................................................................................299 Solenoid Valves (Shift Solenoid Valves, TCC Solenoid Valve and Pressure Control Solenoid Valve) Removal and Installation.......299 Solenoid Valves (Shift Solenoid Valves and TCC Solenoid Valve) Inspection......................................................301 Pressure Control Solenoid Valve Inspection.....................................................................................302 Transmission Control Module (TCM) Removal and Installation.....................................................................303 Differential Side Oil Seal Replacement.........................................................................................304 A/T Fluid Cooler Hoses Replacement.............................................................................................304 Automatic Transaxle Unit Components............................................................................................305 Automatic Transaxle Unit Dismounting and Remounting............................................................................306 Automatic Transaxle Assembly Components........................................................................................308 Automatic Transaxle Unit Disassembly...........................................................................................309 Oil Pump Components............................................................................................................316 Oil Pump Disassembly and Reassembly............................................................................................317 Oil Pump Inspection............................................................................................................318 Forward Clutch Components......................................................................................................319 Forward Clutch Preliminary Check...............................................................................................319 Forward Clutch Disassembly and Reassembly......................................................................................320 Forward Clutch Inspection......................................................................................................322 Overdrive Clutch and Coast Clutch Components...................................................................................323 Overdrive Clutch and Coast Clutch Preliminary Check............................................................................323 Overdrive Clutch and Coast Clutch Disassembly and Reassembly...................................................................324 Overdrive Clutch and Coast Clutch Inspection...................................................................................327 Planetary Gear Components......................................................................................................328 Planetary Gear Operation Check.................................................................................................329 Planetary Gear Disassembly and Reassembly......................................................................................329 Planetary Gear Inspection......................................................................................................333 Reverse Clutch Components......................................................................................................333 Reverse Clutch Preliminary Inspection..........................................................................................334 Reverse Clutch Disassembly and Reassembly......................................................................................335 Reverse Clutch Inspection......................................................................................................337 Counter Drive Gear Components..................................................................................................338 Counter Drive Gear Disassembly and Reassembly..................................................................................338 Counter Driven Gear Components.................................................................................................340 Counter Driven Gear Disassembly and Reassembly.................................................................................341 Valve Body Assembly Components.................................................................................................343 Valve Body Assembly Disassembly and Reassembly.................................................................................344 Differential Components........................................................................................................345 Differential Removal and Installation..........................................................................................345 Differential Inspection........................................................................................................347 Transaxle housing Removal and Installation.....................................................................................347 Transaxle Housing Inspection...................................................................................................349 Transaxle Case Removal and Installation........................................................................................349 Automatic Transaxle Unit Assembly..............................................................................................349 Specifications.....................................................................................................................359 Tightening Torque Specifications...............................................................................................359 Special Tools and Equipment........................................................................................................360 Recommended Service Material...................................................................................................360 Special Tool...................................................................................................................360 Body, Cab and Accessories..................................................................................................................364 Instrumentation / Driver Info. / Horn..................................................................................................368 Schematic and Routing Diagram......................................................................................................368 Combination Meter Circuit Diagram..............................................................................................368 Glass / Windows / Mirrors..............................................................................................................370 Repair Instructions................................................................................................................370 Power Window Main Switch Inspection............................................................................................370 COPYRIGHT..................................................................................................................................371 BOOKCOVER..................................................................................................................................372
S.S
