Trusted Business
Verified & Licensed
Virus Free Files
100% Safe Downloads
Secure Payment
SSL Protected
Instant Delivery
Available Immediately
Suzuki RM-Z250 Owner’s Service Manual – PDF DOWNLOAD
$28.95
Suzuki RM-Z250 Owner’s Service Manual – PDF DOWNLOAD
Instant PDF Download
Available immediately
Save to Your Device
Download & keep forever
Antivirus Scanned
100% virus-free
Trusted Worldwide
175,000+ customers
Description
Suzuki RM-Z250 Owner’s Service Manual – PDF DOWNLOAD
FILE DETAILS:
Suzuki RM-Z250 Owner’s Service Manual – PDF DOWNLOAD
Language : English
Pages : 329
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Suzuki RM-Z250 Owner’s Service Manual – PDF DOWNLOAD
FOREWORD:
This manual is presented as a means whereby you can maintain your RM-Z250 in top working condition at all times. Your riding skill and the maintenance steps outlined in this manual will assure you of top performance from your machine under any type of competition.
- We sincerely wish you and your Suzuki motorcycle a successful partnership for many years of happy riding. All information, illustrations, photographs and specifications contained in the manual are based on the latest product information available at the time of publication. Due to improvements or other changes, there may be some discrepancies in this manual.
- Suzuki reserves the right to make production changes at any time, without notice and without incurring any obligation to make the same or similar changes to vehicles previous built or sold. Suzuki Motor Corporation believes in conservation and protection of Earth’s natural resources.
- To that end, we encourage every vehicle owner to recycle, trade in, or properly dispose of, as appropriate, used motor oil, engine coolant, and other fluid, and tires.
GENERAL CONSIDERATIONS:
• Wear a helmet and goggles
- A helmet is the most important piece of gear to wear. Helmets do not reduce essential vision or hearing. Generally, helmets do not cause or intensify injury if you crash. Helmets simply help your skull protect your intelligence, your memory, your personality, and your life.
- Your eyesight is equally valuable. Wearing suitable eye protection can help keep your vision unblurred by the wind and help shield your eyes from branches and airborne matter like bugs, dirt, or pebbles kicked up by tires. Wear a helmet and eye protection every time you ride.
• Wear protective gear
Wear proper clothing when you ride. Avoid loose clothes or scarves, which could get caught in moving parts. Abrasion injuries can be minimized by wearing protective clothing including gloves, strong boots that fit over the ankle, long pants, and a long sleeve shirt or jackets. Experienced riders often wear a kidney belt and chest or back protector for additional comfort and protection.
• Inspect your machine before riding
Before each use, perform an inspection per “Periodic Inspection” section starting on page 2-3.
• No Passengers
Suzuki RMs are designed for the rider only.
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
Suzuki RM-Z250 Owner’s Service Manual – PDF DOWNLOAD
99011-10H51-01A RM-Z250K8 OWNER'S SERVICE MANUAL........ 1 FOREWORD............................................ 3 GENERAL CONSIDERATIONS.......................... 3 SERIAL NUMBER LOCATION.......................... 4 WARNINGS FOR SERVICING.......................... 5 PRECAUTIONS FOR SERVICING....................... 6 REPLACEMENT PARTS............................... 6 GROUP INDEX..................................... 7 SYMBOL MARKS AND MATERIALS...................... 8 01 GENERAL INFORMATION.............................. 9 LOCATION OF PARTS............................... 10 ACCESSORY....................................... 11 FUEL AND OIL RECOMMENDATION..................... 11 OPERATING INSTRUCTIONS.......................... 12 BREAK-IN (RUNNING-IN)........................... 14 EXTERIOR PARTS.................................. 15 02 PERIODIC MAINTENANCE............................. 16 PERIODIC MAINTENANCE............................ 18 SPARK PLUG...................................... 22 AIR CLEANER..................................... 24 ENGINE OIL AND OIL FILTER....................... 25 OIL STRAINERS................................... 29 ENGINE COOLANT.................................. 30 CLUTCH CABLE.................................... 32 THROTTLE CABLE.................................. 33 HOT STARTER..................................... 34 ENGINE IDLE SPEED............................... 35 CRANKCASE BREATHER HOSE......................... 35 FUEL HOSE....................................... 36 FUEL FILTER..................................... 36 VALVE CLEARANCE................................. 37 CYLINDER HEAD, CYLINDER AND PISTON.............. 41 MUFFLER SILENCER................................ 42 DRIVE CHAIN AND SPROCKETS....................... 43 DRIVE CHAIN GUIDE, BUFFER AND CHAIN ROLLER...... 45 BRAKES.......................................... 46 FRONT FORK...................................... 48 REAR SUSPENSION................................. 48 WHEELS AND TIRES................................ 48 STEERING........................................ 49 LUBRICATION..................................... 50 COMPRESSION PRESSURE CHECK...................... 51 OIL PRESSURE CHECK.............................. 52 03 TROUBLESHOOTING.................................. 53 ENGINE.......................................... 54 CARBURETOR...................................... 58 RADIATOR (COOLING SYSTEM)....................... 58 CHASSIS......................................... 59 BRAKES.......................................... 60 ELECTRICAL...................................... 61 04 MACHINE TUNING................................... 62 CARBURETOR TUNING............................... 63 FRONT FORK TUNING............................... 71 REAR SUSPENSION TUNING.......................... 78 SUSPENSION BALANCE.............................. 82 05 ENGINE REMOVAL AND INSTALLATION.................. 83 ENGINE REMOVAL AND INSTALLATION................. 84 06 CYLINDER HEAD, CYLINDER AND PISTON............... 91 CONSTRUCTION.................................... 92 ENGINE TOP SIDE................................. 93 ENGINE TOP COMPONENTS INSPECTION AND SERVICE.... 97 07 CLUTCH...........................................123 CONSTRUCTION....................................124 CLUTCH PLATE....................................125 PRIMARY DRIVEN GEAR AND CLUTCH SLEEVE HUB.......130 CLUTCH RELEASE CAMSHAFT.........................133 08 KICK STARTER.....................................135 CONSTRUCTION....................................136 KICK STARTER....................................137 09 GEARSHIFTING.....................................142 CONSTRUCTION....................................143 GEARSHIFT LINKAGE...............................144 10 TRANSMISSION AND CRANKSHAFT......................149 CONSTRUCTION....................................150 ENGINE BOTTOM SIDE..............................151 11 LUBRICATION SYSTEM...............................166 ENGINE LUBRICATION SYSTEM.......................167 12 FUEL SYSTEM......................................173 FUEL TANK AND FUEL VALVE........................174 CARBURETOR......................................176 THROTTLE POSITION SENSOR........................189 13 COOLING SYSTEM...................................191 CONSTRUCTION....................................192 ENGINE COOLANT..................................193 COOLING CIRCUIT.................................194 RADIATOR........................................195 WATER PUMP......................................196 14 ELECTRICAL SYSTEM................................200 CAUTIONS IN SERVICING...........................201 LOCATION OF ELECTRICAL COMPONENTS...............202 CONSTRUCTION....................................203 IGNITION SYSTEM.................................206 MAGNETO ROTOR...................................210 STATOR..........................................212 15 FRONT AND REAR WHEELS............................213 CONSTRUCTION....................................214 FRONT WHEEL.....................................215 REAR WHEEL......................................219 16 FRONT AND REAR BRAKES............................224 CONSTRUCTION....................................225 BRAKE FLUID AIR BLEEDING........................226 BRAKE FLUID REPLACEMENT.........................227 BRAKE PADS REPLACEMENT..........................228 BRAKE DISC INSPECTION...........................229 CALIPER.........................................229 MASTER CYLINDER.................................235 BRAKE LEVER.....................................240 BRAKE PEDAL.....................................241 17 FRONT FORK AND STEERING..........................242 CONSTRUCTION....................................243 STEERING........................................259 18 REAR_SUSPENSION..................................268 CONSTRUCTION....................................269 REAR SHOCK ABSORBER.............................270 SWINGARM........................................280 REAR SUSPENSION LINKAGE.........................285 19 SERVICING INFORMATION............................291 SERVICE DATA....................................292 TIGHTENING TORQUE...............................300 SPECIAL TOOLS...................................304 WIRING DIAGRAM..................................307 CABLE ROUTING...................................308 WIRING HARNESS ROUTING..........................310 FUEL HOSE ROUTING...............................311 HOT STARTER LEVER INSTALLATION..................311 FUEL TANK CUSHION INSTALLATION..................312 RADIATOR HOSE AND CARBURETOR HOSE ROUTING.......313 RADIATOR HOSE ROUTING...........................314 WATER PUMP INSTALLATION.........................314 CRANKCASE AND COVER INSTALLATION................315 MAGNETO INSTALLATION............................316 FRONT BRAKE HOSE ROUTING........................317 REAR BRAKE HOSE ROUTING.........................318 REAR BRAKE PEDAL SET-UP.........................319 FRONT NUMBER PLATE INSTALLATION.................319 HANDLEBARS SET-UP...............................320 CLUTCH CABLE ADJUSTER...........................321 REAR WHEEL SPOKES INSTALLATION..................321 EXHAUST PIPE AND MUFFLER INSTALLATION...........322 RIM LOCK INSTALLATION...........................322 FRONT FENDER INSTALLATION.......................323 REAR FENDER INSTALLATION........................323 FRAME COVER INSTALLATION........................324 FRAME COVER CUSHION INSTALLATION................324 SPECIFICATIONS..................................325 SPARE PARTS LIST................................327 OPTIONAL PARTS..................................327 SETTING DATA....................................328
Need help? Contact: [email protected]
PLEASE NOTE:
- This is the SAME exact manual used by your dealers to fix your vehicle.
- The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
- Any queries / doubts regarding your purchase, please feel free to contact [email protected]
S.V
