Trusted Business
Verified & Licensed
Virus Free Files
100% Safe Downloads
Secure Payment
SSL Protected
Instant Delivery
Available Immediately
SUZUKI SX4 RW416D AANVULLENDE ONDERHOUDSHANDLEIDING – PDF DOWNLOAD
$32.95
SUZUKI SX4 RW416D AANVULLENDE ONDERHOUDSHANDLEIDING – PDF DOWNLOAD
Instant PDF Download
Available immediately
Save to Your Device
Download & keep forever
Antivirus Scanned
100% virus-free
Trusted Worldwide
175,000+ customers
Description
SUZUKI SX4 RW416D AANVULLENDE ONDERHOUDSHANDLEIDING – PDF DOWNLOAD
FILE DETAILS:
SUZUKI SX4 RW416D AANVULLENDE ONDERHOUDSHANDLEIDING – PDF DOWNLOAD
Language : Dutch
Pages : 743
Downloadable : Yes
File Type : PDF
IMAGES PREVIEW OF THE MANUAL:
TABLE OF CONTENTS:
SUZUKI SX4 RW416D AANVULLENDE ONDERHOUDSHANDLEIDING – PDF DOWNLOAD
START............................................................................................................................................................................ 1 BELANGRIJK....................................................................................................................................................................... 1 VOORWOORD........................................................................................................................................................................ 3 INHOUDSOPGAVE.................................................................................................................................................................... 5 Voorzorgsmaatregelen............................................................................................................................................................. 7 Voorzorgsmaatregelen......................................................................................................................................................... 8 Voorzorgsmaatregelen..................................................................................................................................................... 8 Algemene voorzorgsmaatregelen........................................................................................................................................ 8 Voorzorgen voor een voertuig uitgerust met een ESP‚ systeem.......................................................................................................... 11 Voorzorgsmaatregelen voor katalysator................................................................................................................................ 11 Algemene informatie.............................................................................................................................................................. 13 Algemene informatie.......................................................................................................................................................... 14 Algemene beschrijving.................................................................................................................................................... 14 Afkortingen.......................................................................................................................................................... 14 Identificatienummer van motor........................................................................................................................................ 15 Plaats van de onderdelen................................................................................................................................................. 16 Locatie informatie- en waarschuwingslabels........................................................................................................................... 16 Onderhoud en smering......................................................................................................................................................... 18 Periodiek onderhoud...................................................................................................................................................... 18 Onderhoudsschema onder normale rijomstandigheden..................................................................................................................... 18 Aanbevolen onderhoud bij extreme rijdomstandigheden.................................................................................................................. 20 Reparatie-instructies.................................................................................................................................................... 21 Inspectie aandrijfriem accessoires................................................................................................................................... 21 Vervangen distributieriem nokkenas................................................................................................................................... 21 Vervangen motorolie en filter........................................................................................................................................ 21 Inspecteren koelmiddel motor......................................................................................................................................... 23 Vervangen koelmiddel motor........................................................................................................................................... 23 Inspecteren van het uitlaatsysteem................................................................................................................................... 23 Inspecteren van het luchtfilterelement............................................................................................................................... 24 Vervangen van het luchtfilterelement................................................................................................................................. 24 Vervangen brandstoffilter............................................................................................................................................ 24 Aftappen van water uit het brandstoffilter........................................................................................................................... 24 Koppelingsvloeistof inspecteren...................................................................................................................................... 24 Specificaties............................................................................................................................................................ 25 Specificaties voor aantrekkoppels.................................................................................................................................... 25 Speciaal gereedschap en speciale uitrusting.............................................................................................................................. 25 Aanbevolen vloeistoffen en smeermiddelen............................................................................................................................. 25 Motor............................................................................................................................................................................ 27 Voorzorgsmaatregelen......................................................................................................................................................... 32 Voorzorgsmaatregelen..................................................................................................................................................... 32 Voorzorgen voor de motor............................................................................................................................................. 32 Algemene motorinformatie en diagnose......................................................................................................................................... 33 Voorzorgsmaatregelen..................................................................................................................................................... 33 Voorzorgen bij het onderhoud van de motor............................................................................................................................ 33 Voorzorgsmaatregelen bij het storing zoeken.......................................................................................................................... 33 Verklaring over zuiverheid en zorg................................................................................................................................... 34 Algemene beschrijving.................................................................................................................................................... 34 Algemene beschrijving motordiagnose.................................................................................................................................. 34 Systeembeschrijving OBD.............................................................................................................................................. 34 Beschrijving CAN-communicatiesysteem................................................................................................................................. 36 Beschrijving elektronisch regelsysteem............................................................................................................................... 37 Plaats van de onderdelen................................................................................................................................................. 44 Locatie onderdelen van elektronisch regelsysteem..................................................................................................................... 44 Diagnose-informatie en -procedures....................................................................................................................................... 46 Storingsindicatielampjes (MIL) controleren........................................................................................................................... 46 Controle lampje 'Service Vehicle Soon' (SVS)......................................................................................................................... 46 Controle gasklep- en uitlaatgasregelsysteem.......................................................................................................................... 47 Foutcode controleren................................................................................................................................................. 50 Wissen diagnosecode.................................................................................................................................................. 51 DTC-bevestigingsprocedure............................................................................................................................................ 52 DTC-tabel............................................................................................................................................................ 52 Gegevens uitleesapparaat............................................................................................................................................. 59 Visuele inspectie.................................................................................................................................................... 64 Basiscontrole van de motor........................................................................................................................................... 65 Symptoomdiagnose voor motor.......................................................................................................................................... 65 DTC P0001 / P0003 / P0004: Schakeling stuurcircuit bediening brandstofstroom open / laag / hoog...................................................................... 86 DTC P0002: Stuurcircuit bediening brandstofstroming bereik / prestaties.............................................................................................. 87 DTC P0016: Correlatie positie krukas - nokkenas...................................................................................................................... 88 DTC P0069: Verband laaddruk - barometrische druk..................................................................................................................... 91 DTC P0087 / P0088: Druk brandstofrail - te laag / hoog............................................................................................................... 92 DTC P0093: Groter lek ontdekt in het brandstofsysteem................................................................................................................ 92 DTC P0097 / P0098: IAT Sensor-2 circuit laag / hoog.................................................................................................................. 94 DTC P0100: MAF circuit............................................................................................................................................... 95 DTC P0102 / P0103 / P0104: MAF-schakeling lage ingang / hoge ingang / intermitterend................................................................................. 95 DTC P0107 / P0108: Barometrische drukcircuit lage / hoge ingang...................................................................................................... 97 DTC P0112 / P0113: IAT Sensor-1 circuit laag / hoog.................................................................................................................. 97 DTC P0115 / P0116: ECT circuitbereik / prestaties.................................................................................................................... 99 DTC P0117 / P0118: ECT circuit laag / hoog...........................................................................................................................101 DTC P0120 / P0121: Sensorcircuit positie inlaat gasklep bereik / prestaties..........................................................................................101 DTC P0122 / P0123: Sensorcircuit positie inlaat gasklep laag / hoog..................................................................................................102 DTC P0182 / P0183: Sensorcircuit brandstoftemperatuur laag / hoog....................................................................................................103 DTC P0192 / P0193: Sensorcircuit brandstofdruk laag / hoog...........................................................................................................105 DTC P0201 / P0202 / P0203 / P0204: Injectorcircuit/open - cilinder 1 / cilinder 2 / cilinder 3 / cilinder 4..........................................................106 DTC P0215: Storing circuit dubbel relais.............................................................................................................................107 DTC P0222 / P0223: APP sensor (hoofd ) circuit laag / hoog...........................................................................................................108 DTC P0227 / P0228: APP sensor (sub) circuit laag / hoog..............................................................................................................108 DTC P0234 / P0299: Turbolader overdruk / onderdruk...................................................................................................................109 DTC P0237 / P0238: Schakeling sensorcircuit aanjaagdruk laag / hoog..................................................................................................111 DTC P0243 / P0245 / P0246: Circuit elektromagnetisch stuurventiel aanjaagdruk / laag / hoog..........................................................................112 DTC P0262 / P0265 / P0268 / P0271: Cilinder 1 / cilinder 2 / cilinder 3 / cilinder 4 injectieschakeling hoog.........................................................113 DTC P0335 / P0339: CKP sensorcircuit / intermitterend................................................................................................................114 DTC P0341 / P0344: CMP sensorcircuit bereik / prestaties / storing...................................................................................................115 DTC P0401 / P0402: EGR stroming onvoldoende / overdreven.............................................................................................................116 DTC P0405 / P0406: Schakeling EGR-positiesensor laag / hoog..........................................................................................................118 DTC P0409: Sensorschakeling EGR-positie..............................................................................................................................119 DTC P0483 / P0494: Controle rendement ventilator / ventilatorsnelheid te laag........................................................................................121 DTC P0487 / P0488: Schakeling sturing gasklep inlaat bereik / prestaties.............................................................................................122 DTC P0489 / P0490: Stuurcircuit EGR laag / hoog......................................................................................................................124 DTC P0500: Rijsnelheidsensor.........................................................................................................................................125 DTC P0532 / P0533: Sensorcircuit A/C koelmiddeldruk laag / hoog......................................................................................................125 DTC P0562 / P0563: Systeemspanning laag / hoog.......................................................................................................................127 DTC P0603: Fout Interne stuurmodule Keep Alive Memory (KAM)..........................................................................................................127 DTC P0606: ECM processor.............................................................................................................................................128 DTC P0650 / P1642: Stuurcircuit storingsindicatielampje (MIL) / open.................................................................................................128 DTC P0658 / P0659: Voeding sensorcircuit 1 laag / hoog...............................................................................................................131 DTC P0686 / P0687 / P1639 / P1640: Stuurcircuit dubbel relais laag / hoog / open / bereik / prestaties...............................................................133 DTC P0691 / P0692: Stuurcircuit relais nr. 1 koelventilator radiator laag / hoog.....................................................................................134 DTC P0693 / P0694: Stuurcircuit relais nr. 2 en nr. 3 koelventilator radiator laag / hoog............................................................................135 DTC P0695 / P0696: Stuurcircuit sub-koelventilator radiator laag / hoog..............................................................................................137 DTC P0704: Storing signaalcircuit CPP-schakelaar.....................................................................................................................139 DTC P1113 / P1166: Druk brandstof te laag / hoog.....................................................................................................................140 DTC P1161: Inlaat gasklep zit vast...................................................................................................................................140 DTC P1162: EGR-ventiel vast..........................................................................................................................................141 DTC P1197: Storing injectiecircuit...................................................................................................................................141 DTC P1199: Storing van brandstofpeilsensor...........................................................................................................................142 DTC P1349 / P1350: Meetcircuit stuurmodule gloeiplug hoog / laag.....................................................................................................143 DTC P1351 / P1352: Stuurmodule gloeiplug zit vast / prestaties.......................................................................................................144 DTC P1366 / P1367 / P1368 / P1369: Storing injectie - cilinder 1 / cilinder 2 / cilinder 3 / cilinder 4..............................................................146 DTC P1461 / P1462: Lange termijn- / korte termijn-drift positie EGR-klep leren.......................................................................................147 DTC P1471 / P2141 / P2142: Stuurschakeling gasklep inlaat open / storing / laag / hoog...............................................................................148 DTC P1506: Storing A/C schakelaarsignaal.............................................................................................................................149 DTC P1543: Schakeling A/C compressorrelais...........................................................................................................................150 DTC P1586 / P1587: Voeding sensorcircuit 3 laag / hoog...............................................................................................................151 DTC P1589 / P1590: Schakeling voeding MAF-sensor laag / hoog.........................................................................................................153 DTC P1600: Afregeling hoeveelheid injector...........................................................................................................................154 DTC P1631: Te hoog toerental motor...................................................................................................................................154 DTC P1633 / P1634: Voedingsspanning boven / onder limiet.............................................................................................................155 DTC P1637 / P1638: Systeemspanning laag / hoog.......................................................................................................................155 DTC P1641: SPI communicatie..........................................................................................................................................156 DTC P1667: ADC monitoring............................................................................................................................................156 DTC P1811: Fout in programma van besturingsmodule....................................................................................................................157 DTC P2111: Positie inlaat gasklep sensorcircuit - vast open..........................................................................................................157 DTC P2138: Correlatie spanning APP sensor (hoofd) / (sub)............................................................................................................159 DTC P2143 / P2144 / P2145: Stuurcircuit EGR / open / laag / hoog.....................................................................................................159 DTC P2146 / P2148: Voedingsspanning schakeling brandstofinjectie / open / hoog.......................................................................................161 DTC P2299: Positie rempedaal / gaspedaal niet verenigbaar............................................................................................................161 DTC P2413: Prestaties EGR systeem....................................................................................................................................162 DTC P2530: Contactschakelaar-schakeling..............................................................................................................................162 DTC P2670 / P2671: Voeding sensorcircuit 2 laag / hoog...............................................................................................................164 DTC P3007 / P3008: MAF te hoog / laag................................................................................................................................166 DTC U0121: Communicatie met ABS-stuurmodule verloren.................................................................................................................168 DTC U0122: Communicatie met ESP‚-stuurmodule verloren................................................................................................................168 DTC U0140: Communicatie met BCM verloren.............................................................................................................................168 DTC U0416: Ongeldige gegevens ontvangen van ESP‚-stuurmodule.........................................................................................................168 DTC U1003: Stuurmodule communicatiebus Uit...........................................................................................................................169 Tabel A-1: Controle injectiecircuit..................................................................................................................................171 Tabel A-2: Inspecteren sensor brandstoftemperatuur...................................................................................................................174 Tabel A-3: Controleren sensorcircuit brandstofdruk...................................................................................................................175 Tabel A-4: Controle werking brandstofstroomsturing...................................................................................................................176 Tabel A-5: Controleren circuit lagedruk-brandstofcircuit.............................................................................................................178 Tabel A-6: Controleren circuit hogedruk-brandstofcircuit.............................................................................................................183 Tabel B-1: Controle circuit luchtinlaat / vacuüm / turbolader........................................................................................................185 Tabel B-2: Controle werking MAF sensor...............................................................................................................................187 Tabel B-3: Controle werking sensor aanjaagdruk.......................................................................................................................188 Tabel B-4: Controle barometrische druk...............................................................................................................................190 Tabel B-5: Controle werking EGR ventiel..............................................................................................................................191 Tabel B-6: Controle werking inlaat gasklep...........................................................................................................................192 Tabel B-7: Controle elektromagnetisch stuurventiel aanjaagdruk.......................................................................................................193 Tabel C-1: Controle accuspanning.....................................................................................................................................195 Tabel C-2: Controle werking dubbel relais............................................................................................................................196 Tabel C-3: Controle motortoerental...................................................................................................................................198 Tabel C-4: Controle werking ECT sensor...............................................................................................................................199 Tabel C-5: Controle IAT sensor -1....................................................................................................................................200 Tabel C-6: Controle IAT sensor -2....................................................................................................................................202 Tabel C-7: Controle APP sensor.......................................................................................................................................203 Tabel C-8: Controle VSS-signaal......................................................................................................................................205 Tabel C-9: Controle werking gloeipluggen.............................................................................................................................205 Tabel C-10: Controleren van de werking van de radiator koelventilator................................................................................................208 Reparatie-instructies....................................................................................................................................................213 Inspectie stationair toerental.......................................................................................................................................213 Speciaal gereedschap en speciale uitrusting..............................................................................................................................213 Speciaal gereedschap.................................................................................................................................................213 Hulpuitlaatgas- reinigingssystemen...........................................................................................................................................214 Reparatie-instructies....................................................................................................................................................214 Inspecteren van EGR-klep.............................................................................................................................................214 Elektrisch systeem van de motor..............................................................................................................................................215 Voorzorgsmaatregelen.....................................................................................................................................................215 Voorzorgen bij het vervangen van de ECM..............................................................................................................................215 Algemene beschrijving....................................................................................................................................................215 ECM registratie......................................................................................................................................................215 Reparatie-instructies....................................................................................................................................................216 Uitbouwen en inbouwen van de motorstuureenheid (ECM).................................................................................................................216 Registratie voor vervangen ECM.......................................................................................................................................216 Registratie calibratiecode brandstofinjector.........................................................................................................................217 Registreren voertuigvariantdata......................................................................................................................................217 Initialiseren EGR klepgegevens.......................................................................................................................................217 Initialisatie gegevens inlaat gasklep................................................................................................................................217 Uitbouwen en monteren stuurmodule gloeiplug..........................................................................................................................218 Inspecteren gloeiplug-stuurmodule....................................................................................................................................218 Uitbouwen en monteren gloeiplug......................................................................................................................................218 Inspecteren gloeiplug................................................................................................................................................219 Verwijderen en installeren MAF sensor met IAT sensor-1...............................................................................................................219 Inspecteren IAT Sensor-1.............................................................................................................................................220 Overdruksensor verwijderen en installeren............................................................................................................................220 Inspecteren sensor aanjaagdruk.......................................................................................................................................220 Verwijderen en installeren IAT sensor-2..............................................................................................................................220 Inspecteren IAT Sensor-2.............................................................................................................................................221 Verwijderen en installeren sensor olietemperatuur....................................................................................................................221 Inspecteren van sensor olietemperatuur...............................................................................................................................221 Uitbouwen en inbouwen van ECT sensor.................................................................................................................................221 Inspecteren van ECT-sensor...........................................................................................................................................222 Uitbouwen en inbouwen CMP-sensor.....................................................................................................................................222 Inspecteren CMP sensor...............................................................................................................................................223 Verwijderen en installeren CKP sensor................................................................................................................................223 Inspecteren CKP sensor...............................................................................................................................................224 Verwijderen en installeren dubbel relais.............................................................................................................................224 Inspecteren dubbel relais............................................................................................................................................224 Inspecteren sensorgeheel gaspedaalpositie (APP) op het voertuig......................................................................................................225 Verwijderen en monteren sensorgeheel gaspedaalpositie (APP)..........................................................................................................226 Inspecteren sensorgeheel gaspedaalpositie (APP)......................................................................................................................226 Inspecteren stuurrelais startmotor...................................................................................................................................227 Verwijderen en installeren elektromagnetisch stuurventiel aanjaagdruk................................................................................................228 Inspecteren elektromagnetisch stuurventiel aanjaagdruk...............................................................................................................228 Inspecteren onlaat gasklep...........................................................................................................................................228 Specificaties............................................................................................................................................................229 Specificaties voor aantrekkoppels....................................................................................................................................229 Speciaal gereedschap en speciale uitrusting..............................................................................................................................229 Speciaal gereedschap.................................................................................................................................................229 Mechanisch systeem van de motor..............................................................................................................................................230 Voorzorgsmaatregelen.....................................................................................................................................................230 Voorzorgen bij de krukas distributiepoelie...........................................................................................................................230 Diagnose-informatie en -procedures.......................................................................................................................................231 Compressiecontrole...................................................................................................................................................231 Inspecteren vacuümpomp...............................................................................................................................................232 Reparatie-instructies....................................................................................................................................................233 Onderdelen van het luchtfilter.......................................................................................................................................233 Luchtfilter verwijderen en installeren...............................................................................................................................234 Inspecteren en reinigen van het luchtfilter..........................................................................................................................234 Luchtfilter verwijderen en installeren...............................................................................................................................235 Onderdelen interkoeler...............................................................................................................................................236 Uitbouwen en installeren interkoeler.................................................................................................................................236 Inspecteren en reinigen interkoeler..................................................................................................................................237 Onderdelen turbolader................................................................................................................................................237 Verwijderen en installeren turboladergeheel..........................................................................................................................238 Inspecteren turboladergeheel.........................................................................................................................................239 Verwijderen en installeren EGR pijp en EGR koeler....................................................................................................................239 Verwijderen en installeren van het EGR ventiel.......................................................................................................................240 Verwijderen en installeren inlaat gasklep............................................................................................................................241 Verwijderen en installeren van de vacuümpomp.........................................................................................................................242 Onderdelen inlaatspruitstuk en cilinderkopafdekking..................................................................................................................243 Deksel cilinderkop verwijderen en installeren........................................................................................................................244 Inlaatspruitstuk verwijderen en installeren..........................................................................................................................244 Onderdelen van motorbevestiging......................................................................................................................................246 Motoreenheid verwijderen en installeren..............................................................................................................................247 Onderdelen distributieriem en riemspanner............................................................................................................................251 Verwijderen en installeren distributieriem en riemspanner............................................................................................................252 Onderdelen nokkenasbehuizing.........................................................................................................................................257 Demonteren en installeren geheel nokkenasbehuizing...................................................................................................................258 Onderdelen nokkenas, kleptuimelaar en hydraulische klepregeling......................................................................................................263 Verwijderen en installeren nokkenas, kleptuimelaar en hydraulische klepregeling......................................................................................264 Inspecteren nokkenas, nokkenasbehuizing, kleptuimelaar en hydraulische klepregeling..................................................................................266 Onderdelen van klep en cilinderkop...................................................................................................................................267 Verwijderen en installeren cilinderkopgeheel.........................................................................................................................268 Inspecteren van klep en cilinderkopgeheel............................................................................................................................271 Demonteren en monteren cilinderkopgeheel.............................................................................................................................271 Inspecteren klep, klepgeleiding en klepzitting.......................................................................................................................273 Inspecteren cilinderkop..............................................................................................................................................274 Inspecteren klepveer.................................................................................................................................................274 Specificatie cilinderkop en verwante delen (ter referentie)..........................................................................................................275 Inspecteren bout cilinderkop.........................................................................................................................................275 Onderdelen onderste motorcarter, hoofdlager, krukas, zuiger en verbindingsstanggeheel................................................................................276 Verwijderen en installeren onderdelen onderste motorcarter, hoofdlager, krukas, zuiger en verbindingsstanggeheel.....................................................277 Demonteren en monteren zuiger en zuigerstanggeheel...................................................................................................................282 Inspzecteren cilinder, zuiger, zuigerring en zuigerpen...............................................................................................................283 Inspecteren zuigerpennen en zuigerstangen............................................................................................................................284 Specificatie zuiger en verwante delen (ter referentie)...............................................................................................................284 Inspecteren krukpen en lager zuigerstang.............................................................................................................................284 Inspecteren krukas...................................................................................................................................................285 Inspecteren hoofdlagers..............................................................................................................................................285 Inspecteren druklager................................................................................................................................................287 Inspecteren vliegwiel................................................................................................................................................287 Specificatie cilinderblok (ter referentie)...........................................................................................................................287 Specificaties............................................................................................................................................................288 Specificaties voor aantrekkoppels....................................................................................................................................288 Speciaal gereedschap en speciale uitrusting..............................................................................................................................290 Aanbevolen onderhoudsmateriaal.......................................................................................................................................290 Speciaal gereedschap.................................................................................................................................................290 Motorsmeersysteem............................................................................................................................................................292 Algemene beschrijving....................................................................................................................................................292 Beschrijving van de motorsmering.....................................................................................................................................292 Diagnose-informatie en -procedures.......................................................................................................................................292 Controle van de oliedruk.............................................................................................................................................292 Reparatie-instructies....................................................................................................................................................293 Onderdelen van de warmtewisselaar en het oliefilterblok..............................................................................................................293 Verwijderen en installeren warmtewisselaar en oliefilterblok.........................................................................................................294 Onderdelen oliecarter- en oliepompzeef...............................................................................................................................295 Oliecarter- en oliepompzeef verwijderen en installeren...............................................................................................................296 Reinigen oliecarter en filter oliepomp...............................................................................................................................297 Onderdelen oliepomp..................................................................................................................................................298 Oliepomp verwijderen en installeren..................................................................................................................................298 Verwijderen en installeren van de oliedrukschakelaar.................................................................................................................300 Specificaties............................................................................................................................................................301 Specificaties voor aantrekkoppels....................................................................................................................................301 Speciaal gereedschap en speciale uitrusting..............................................................................................................................302 Aanbevolen onderhoudsmateriaal.......................................................................................................................................302 Speciaal gereedschap.................................................................................................................................................302 Motorkoelsysteem.............................................................................................................................................................303 Algemene beschrijving....................................................................................................................................................303 Beschrijving koelsysteem.............................................................................................................................................303 Beschrijving koeling.................................................................................................................................................303 Schema en routetabel.....................................................................................................................................................304 Circulatie koeling...................................................................................................................................................304 Diagnose-informatie en -procedures.......................................................................................................................................305 Symptoomdiagnose voor motorkoeling...................................................................................................................................305 Reparatie-instructies....................................................................................................................................................306 Onderdelen koelsysteem...............................................................................................................................................306 Controle koelvloeistofniveau.........................................................................................................................................307 Koelsysteem van de motor inspecteren en reinigen.....................................................................................................................307 Koelsysteem aftappen.................................................................................................................................................308 Koelsysteem bijvullen................................................................................................................................................308 Spoelen koelsysteem..................................................................................................................................................309 Verwijderen en monteren koelwaterleiding of -slang...................................................................................................................309 Voertuiginspectie motor koelventilator van radiator..................................................................................................................310 Koelventilatorrelais radiator inspecteren............................................................................................................................311 Koelventilator radiator verwijderen en installeren...................................................................................................................312 Demonteren en monteren radiatorkoelventilator........................................................................................................................312 Koelsubventilator radiator verwijderen en installeren................................................................................................................312 Inspecteren subkoelventilator........................................................................................................................................313 Inspecteren en reinigen radiator.....................................................................................................................................314 Radiator verwijderen en installeren..................................................................................................................................314 Waterpomp verwijderen en installeren.................................................................................................................................314 Waterpomp inspecteren................................................................................................................................................316 Verwijderen en installeren thermostaatgeheel.........................................................................................................................316 Specificaties............................................................................................................................................................317 Specificaties voor aantrekkoppels....................................................................................................................................317 Brandstofsysteem.............................................................................................................................................................318 Voorzorgsmaatregelen.....................................................................................................................................................318 Voorzorgsmaatregelen bij onderhoud aan het brandstofsysteem..........................................................................................................318 Beschrijving van brandstoftoevoersysteem.............................................................................................................................322 Reparatie-instructies....................................................................................................................................................323 Onderdelen brandstofsysteem..........................................................................................................................................323 Procedure voor het ontlasten van de brandstofdruk....................................................................................................................325 Procedure voor het controleren op brandstoflekkage...................................................................................................................325 Aftappen van water uit het brandstoffilter...........................................................................................................................325 Ontluchten van het brandstofsysteem..................................................................................................................................325 Verwijderen en installeren brandstoffilter en brandstofverwarming....................................................................................................326 Inspecteren brandstofverwarming......................................................................................................................................327 Verwijderen en installeren brandstoftemperatuursensor................................................................................................................327 Inspecteren van brandstoftemperatuursensor...........................................................................................................................328 Loskoppelen en terug aansluiten brandstofslang.......................................................................................................................329 Brandstofleidingen inspecteren.......................................................................................................................................331 Uitbouwen en inbouwen brandstofleiding...............................................................................................................................331 Verwijderen en installeren van de hogedrukpijp.......................................................................................................................332 Inspecteren brandstofinjector........................................................................................................................................334 Uitbouwen en inbouwen brandstofinjector..............................................................................................................................334 Verwijderen en installeren van de hogedrukpomp.......................................................................................................................336 Inspecteren brandstofstroombediening op het voertuig.................................................................................................................339 Verwijderen en installeren common rail en sensor brandstofdruk.......................................................................................................339 Inspecteren sensor brandstofdruk.....................................................................................................................................340 Inspecteren tankvuldop...............................................................................................................................................340 Uitbouwen en inbouwen brandstoftank..................................................................................................................................340 Inspecteren brandstoftank............................................................................................................................................342 Procedure voor het ontluchten van de brandstoftank...................................................................................................................342 Verwijderen en installeren geheel brandstofspeilsensor...............................................................................................................342 Inspecteren van brandstofpeilsensor..................................................................................................................................344 Specificaties............................................................................................................................................................345 Specificaties voor aantrekkoppels....................................................................................................................................345 Speciaal gereedschap en speciale uitrusting..............................................................................................................................345 Speciaal gereedschap.................................................................................................................................................345 Startsysteem.................................................................................................................................................................347 Diagnose-informatie en -procedures.......................................................................................................................................347 Test startsysteem....................................................................................................................................................347 Reparatie-instructies....................................................................................................................................................348 Onderdelen startmotoreenheid.........................................................................................................................................348 Demonteren en opnieuw monteren van startmotor........................................................................................................................348 Specificaties............................................................................................................................................................349 Specificaties voor aantrekkoppels....................................................................................................................................349 Laadsysteem..................................................................................................................................................................350 Algemene beschrijving....................................................................................................................................................350 Beschrijving dynamo..................................................................................................................................................350 Diagnose-informatie en -procedures.......................................................................................................................................351 Symptoomdiagnose voor dynamo.........................................................................................................................................351 Generatortest (Controle te weinig belaste accu)......................................................................................................................352 Generatortest (Controle te zwaar belaste accu).......................................................................................................................353 Reparatie-instructies....................................................................................................................................................354 Onderdelen generatoreenheid..........................................................................................................................................354 Demonteren en monteren dynamo........................................................................................................................................354 Verwijderen en installeren van de aandrijfriem en de spanner van de generator........................................................................................355 Inspectie aandrijfriem generator.....................................................................................................................................355 Specificaties............................................................................................................................................................356 Specificaties voor aantrekkoppels....................................................................................................................................356 Speciaal gereedschap en speciale uitrusting..............................................................................................................................356 Speciaal gereedschap.................................................................................................................................................356 Uitlaatgassysteem............................................................................................................................................................357 Algemene beschrijving....................................................................................................................................................357 Beschrijving uitlaatsysteem..........................................................................................................................................357 Diagnose-informatie en -procedures.......................................................................................................................................357 Systeemcontrole uitlaat..............................................................................................................................................357 Reparatie-instructies....................................................................................................................................................358 Onderdelen uitlaatsysteem............................................................................................................................................358 Verwijderen en installeren katalysatorgeheel.........................................................................................................................359 Onderdelen uitlaatspruitstuk.........................................................................................................................................360 Verwijdering en installatie van uitlaatspruitstuk....................................................................................................................361 Verwijdering en installatie van uitlaatpijp..........................................................................................................................361 Specificaties............................................................................................................................................................361 Specificaties voor aantrekkoppels....................................................................................................................................361 Ophanging........................................................................................................................................................................363 Voorwielophanging............................................................................................................................................................365 Reparatie-instructies....................................................................................................................................................365 Verwijderen en monteren ophangframe vooraan, stabilisatiestang en/of lagers..........................................................................................365 Specificaties............................................................................................................................................................368 Specificaties voor aantrekkoppels....................................................................................................................................368 Speciaal gereedschap en speciale uitrusting..............................................................................................................................369 Speciaal gereedschap.................................................................................................................................................369 Aandrijflijn/As..................................................................................................................................................................371 Aandrijfas / As..............................................................................................................................................................372 Plaats van de onderdelen.................................................................................................................................................372 Locatie onderdelen voorste aandrijfas................................................................................................................................372 Reparatie-instructies....................................................................................................................................................372 Verwijderen en installeren voorste aandrijfas........................................................................................................................372 Onderdelen voorste aandrijfas........................................................................................................................................374 Demonteren en monteren voorste aandrijfas............................................................................................................................374 Tussenas en steunplaat van tussenaslager demonteren en monteren......................................................................................................378 Specificaties............................................................................................................................................................380 Specificaties voor aantrekkoppels....................................................................................................................................380 Speciaal gereedschap en speciale uitrusting..............................................................................................................................380 Aanbevolen onderhoudsmateriaal.......................................................................................................................................380 Speciaal gereedschap.................................................................................................................................................380 Remmen...........................................................................................................................................................................381 Remsysteem en diagnose.......................................................................................................................................................384 Algemene beschrijving....................................................................................................................................................384 Bouw slang / pijp voorrem............................................................................................................................................384 Diagnose-informatie en -procedures.......................................................................................................................................385 Diagnose remsymptomen................................................................................................................................................385 Reparatie-instructies....................................................................................................................................................388 Inspecteren hoofdcilinder en peil remvloeistof:......................................................................................................................388 Onderdelen hoofdremcilinder..........................................................................................................................................389 Verwijderen en installeren reservoir hoofdcilinder...................................................................................................................390 Verwijderen en installeren hoofdcilindergeheel.......................................................................................................................391 Specificaties............................................................................................................................................................393 Specificaties voor aantrekkoppels....................................................................................................................................393 Speciaal gereedschap en speciale uitrusting..............................................................................................................................393 Aanbevolen onderhoudsmateriaal.......................................................................................................................................393 ABS..........................................................................................................................................................................394 Voorzorgsmaatregelen.....................................................................................................................................................394 Voorzorgsmaatregelen bij het storing zoeken..........................................................................................................................394 Algemene beschrijving....................................................................................................................................................395 ABS beschrijving.....................................................................................................................................................395 Beschrijving CAN-communicatiesysteem.................................................................................................................................395 Schema en routetabel.....................................................................................................................................................396 ABS schema...........................................................................................................................................................396 Elektrisch schema ABS-bedrading......................................................................................................................................397 Diagnose-informatie en -procedures.......................................................................................................................................399 DTC-tabel............................................................................................................................................................399 Controle schakeling seriële datalink.................................................................................................................................399 DTC 1016: Circuit stoplichtschakelaar................................................................................................................................402 Elektronisch stabiliteitsprogramma...........................................................................................................................................403 Voorzorgsmaatregelen.....................................................................................................................................................403 Voorzorgsmaatregelen bij het storing zoeken..........................................................................................................................403 Voorzorgen bij het onderhoud aan het voertuig........................................................................................................................403 Voorzorgen bij het controleren van de werking van de hydraulische eenheid............................................................................................404 Voorzorgen bij het kalibreren van de sensor..........................................................................................................................404 Voorzorgen bij snelheidsmetertest of andere testen...................................................................................................................404 Algemene beschrijving....................................................................................................................................................405 Beschrijving elektronisch stabiliteitsprogramma......................................................................................................................405 Samenstelling ESP‚ hydraulische eenheid / stuurmodulegeheel..........................................................................................................405 Waarschuwingslamp, beschrijving indicatielampje......................................................................................................................406 Beschrijving CAN-communicatiesysteem.................................................................................................................................407 Schema en routetabel.....................................................................................................................................................408 Schema elektronisch stabiliteitsprogramma............................................................................................................................408 Schakelschema elektronisch stabiliteitsprogramma.....................................................................................................................409 Plaats van de onderdelen.................................................................................................................................................411 Locatie onderdelen Electronic Stability Program......................................................................................................................411 Diagnose-informatie en -procedures.......................................................................................................................................412 Elektronische stabilisatie controle..................................................................................................................................412 Controleren waarschuwingslamp ESP‚...................................................................................................................................414 Controleren waarschuwingslamp ABS....................................................................................................................................414 EBD waarschuwingslamp (remwaarschuwingslicht)........................................................................................................................415 Foutcode controleren.................................................................................................................................................415 DTC-tabel............................................................................................................................................................415 Wissen diagnosecode..................................................................................................................................................419 Uitvalbeveiligingstabel..............................................................................................................................................420 Gegevens uitleesapparaat.............................................................................................................................................423 ESP‚ waarschuwingslamp gaat niet AAN bij contact AAN.................................................................................................................424 ESP‚ waarschuwingslamp blijft branden................................................................................................................................426 ABS waarschuwingslamp gaat niet AAN bij contact AAN..................................................................................................................427 ABS waarschuwingslamp blijft branden.................................................................................................................................428 EBD waarschuwingslamp (remwaarschuwingslicht) blijft aan.............................................................................................................428 Controle schakeling seriële datalink.................................................................................................................................430 DTC C1016: Remlichtschakelaar........................................................................................................................................432 DTC C1017 / C1023: Zijdelingse G sensor / giersnelheidsensor.........................................................................................................433 DTC C1020 / C1028: Defect voeding / schakeling sensor druk hoofdcilinder.............................................................................................434 DTC C1021 / C1022 / C1025 / C1026 / C1031 / C1032 / C1035 / C1036: Schakeling sensor wielsnelheid / sensor of encoder................................................435 DTC C1024: Sensor stuurhoek..........................................................................................................................................437 DTC C1027: ESP‚ UIT schakelaar.......................................................................................................................................437 DTC C1033: Afwijking sensor wielsnelheid.............................................................................................................................439 DTC C1034 / C1039: Voeding giersnelheidsensorgeheel defect / Interne fout............................................................................................441 DTC C1037: Defect voeding stuurhoeksensor............................................................................................................................442 DTC C1038: Stuurhoeksensor detecteert rollende loper.................................................................................................................443 DTC C1040: ESP‚ werkt doorlopend.....................................................................................................................................444 DTC C1041 / C1042 / C1043 / C1044 / C1045 / C1046 / C1051 / C1052 / C1053 / C1054 / C1055 / C1056: Inlaat / Uitlaat / Afsnijd / Aanzuig elektromagnetisch ventiel....445 DTC C1057: Spanning voeding te hoog / te laag........................................................................................................................447 DTC C1061: Schakeling pompmotor......................................................................................................................................448 DTC C1063: Voeding elektromagnetisch ventiel sturing.................................................................................................................449 DTC C1071: Intern defect regelmodule.................................................................................................................................450 DTC C1075: IJking stuurhoeksensor....................................................................................................................................450 DTC C1091: CAN ongeldige gegevens vanuit ECM.........................................................................................................................451 DTC C1096: Giersnelheidsensor bericht teller fout....................................................................................................................451 DTC U0073: Stuurmodule communicatiebus Uit...........................................................................................................................452 DTC U0100: Communicatie met ECM / PCM verloren.......................................................................................................................453 DTC U0123 communicatie verloren met sensormodule giersnelheid........................................................................................................455 DTC U0126: Communicatie verloren met stuurhoeksensor.................................................................................................................456 Controle voeding en massa ESP‚ hydraulische eenheid / stuurmodulegeheel..............................................................................................457 Reparatie-instructies....................................................................................................................................................459 Controle werking ESP‚ Hydraulische eenheid...........................................................................................................................459 IJking stuurhoeksensor...............................................................................................................................................460 Inspecteren ESP‚ hydraulische eenheid / stuurmodulegeheel............................................................................................................460 Verwijderen en monteren ESP‚ hydraulische eenheid / stuurmodulegeheel................................................................................................461 Inspectie op het voertuig van de wielsnelheidssensor vooraan.........................................................................................................464 Verwijderen en installeren snelheidssensor voorwiel..................................................................................................................464 Inspecteren snelheidssensor voorwiel.................................................................................................................................464 Inspectie op het voertuig van de wielsnelheidssensor achteraan.......................................................................................................464 Verwijderen en installeren snelheidssensor achterwiel................................................................................................................464 Inspecteren snelheidssensor achterwiel...............................................................................................................................464 Inspectie op het voertuig van de wielsnelheidssensor vooraan.........................................................................................................464 Verwijderen en installeren encoder snelheidssensor voorwiel..........................................................................................................464 Inspectie op het voertuig van de encoder wielsnelheidssensor achteraan...............................................................................................464 Verwijderen en installeren encoder snelheidssensor achterwiel........................................................................................................464 Inspecteren druksensor hoofdcilinder op het voertuig.................................................................................................................464 Inspecteren giersnelheidsensor geheel op het voertuig................................................................................................................465 Verwijderen en installeren giersnelheidsensor........................................................................................................................466 Inspecteren giersnelheidsensor.......................................................................................................................................466 Inspecteren stuurhoeksensor op het voertuig..........................................................................................................................466 Installeren en verwijderen stuurhoeksensor...........................................................................................................................467 Inspecteren stuurhoeksensor..........................................................................................................................................467 Verwijderen en installeren ESP‚ OFF schakelaar.......................................................................................................................468 Inspecteren ESP‚ OFF schakelaar......................................................................................................................................468 Specificaties............................................................................................................................................................469 Specificaties voor aantrekkoppels....................................................................................................................................469 Speciaal gereedschap en speciale uitrusting..............................................................................................................................469 Speciaal gereedschap.................................................................................................................................................469 Versnellingsbak / Transaxle......................................................................................................................................................471 Handgeschakelde versnellingsbak..............................................................................................................................................472 Algemene beschrijving....................................................................................................................................................472 Constructie handgeschakelde bak......................................................................................................................................472 Reparatie-instructies....................................................................................................................................................475 Controleren oliepeil handgeschakelde bak.............................................................................................................................475 Olie van handgeschakelde versnelling verversen.......................................................................................................................475 Oliekkeerring differentieelzijde vervangen...........................................................................................................................476 Onderdelen van versnellingspook en kabels............................................................................................................................477 Versnellingspook en kabels verwijderen en installeren................................................................................................................478 Onderdelen van versnellingsbak.......................................................................................................................................479 Versnellingsbak demonteren en opnieuw monteren.......................................................................................................................480 Onderdelen van schakel-/selectieas...................................................................................................................................480 Schakel- en selectieas verwijderen en installeren....................................................................................................................481 Schakel-/selectieas demonteren en monteren...........................................................................................................................482 Onderdelen van handgeschakelde versnellingsbak.......................................................................................................................483 Demonteren en monteren geheel handgeschakelde bak....................................................................................................................484 Demonteren en monteren rechter huis..................................................................................................................................488 Demonteren en monteren linker huis...................................................................................................................................490 Onderdelen ingangsas, tussenas en versnelling achteruit..............................................................................................................492 Demonteren en monteren ingaande as...................................................................................................................................494 Demonteren en monteren tussenas......................................................................................................................................499 Onderdelen van schakelas.............................................................................................................................................505 Inspecteren schaklas en vork.........................................................................................................................................505 Onderdelen van differentieel.........................................................................................................................................506 Differentieel demonteren en monteren.................................................................................................................................507 Specificaties............................................................................................................................................................509 Specificaties voor aantrekkoppels....................................................................................................................................509 Speciaal gereedschap en speciale uitrusting..............................................................................................................................510 Aanbevolen onderhoudsmateriaal.......................................................................................................................................510 Speciaal gereedschap.................................................................................................................................................510 Koppeling....................................................................................................................................................................513 Algemene beschrijving....................................................................................................................................................513 Constructie koppeling (hydraulische uitvoering)......................................................................................................................513 Reparatie-instructies....................................................................................................................................................514 Verwijderen en monteren sensor koppelpedaalpositie (CPP).............................................................................................................514 Inspecteren schakelaar koppelingspedaalpositie (CPP).................................................................................................................514 Inspectie koppelingspedaal...........................................................................................................................................514 Ontluchten van het koppelingssysteem.................................................................................................................................515 Verwijderen en installeren vloeistofleiding koppeling................................................................................................................516 Werkcilinder koppeling verwijderen en installeren....................................................................................................................517 Inspecteren geheel werkcilinder koppeling............................................................................................................................517 Onderdelen koppelingskap, koppelingsplaat en vliegwiel...............................................................................................................518 Uitbouwen en inbouwen koppelingskap, koppelingsplaat en vliegwiel....................................................................................................519 Inspectie van koppelingshuis, koppelingsplaat en vliegwiel...........................................................................................................520 Specificaties............................................................................................................................................................521 Specificaties voor aantrekkoppels....................................................................................................................................521 Speciaal gereedschap en speciale uitrusting..............................................................................................................................521 Aanbevolen onderhoudsmateriaal.......................................................................................................................................521 Speciaal gereedschap.................................................................................................................................................521 Stuurinrichting..................................................................................................................................................................523 Bekrachtigde stuurinrichting.................................................................................................................................................525 Schema en routetabel.....................................................................................................................................................525 Elektrisch schema van het EPS-systeem................................................................................................................................525 Diagnose-informatie en -procedures.......................................................................................................................................527 Gegevens uitleesapparaat.............................................................................................................................................527 Controle serieel datalink circuit (geen communicatie met de P/S stuurmodule).........................................................................................529 DTC C1121 / C1123 / C1124: Fout signaalcircuit voertuigsnelheid......................................................................................................531 DTC C1122: Fout signaalcircuit motortoerental........................................................................................................................534 Inspectie van de P/S stuurmodule en haar schakeling..................................................................................................................536 Reparatie-instructies....................................................................................................................................................539 Inspecteren motorgeheel..............................................................................................................................................539 HVAC.............................................................................................................................................................................541 Voorzorgsmaatregelen.........................................................................................................................................................543 Voorzorgsmaatregelen.....................................................................................................................................................543 HVAC voorzorgen......................................................................................................................................................543 Verwarming en ventilatie.....................................................................................................................................................544 Algemene beschrijving....................................................................................................................................................544 Constructie van verwarming en ventilatie.............................................................................................................................544 Beschrijving bijkomend verwarmingssysteem (indien uitgerust).........................................................................................................545 Locatie onderdelen supplementaire verwarming.........................................................................................................................545 Elektronica supplementair verwarmingssysteem Input / output-tabel (indien uitgerust).................................................................................546 Beschrijving on-board diagnosesysteem voor bijkomend verwarmingssysteem..............................................................................................546 Schema en routetabel.....................................................................................................................................................547 Aansluitschema voor bedrading van verwarming en ventilatie...........................................................................................................547 Diagnose-informatie en -procedures.......................................................................................................................................548 Symptoomdiagnose van verwarmings- en ventilatiesysteem...............................................................................................................548 DTC controle op supplementair verwarmer- systeem.....................................................................................................................550 DTC speling op supplementair verwarmer- systeem......................................................................................................................550 DTC tabel voor supplementair verwarmer-systeem.......................................................................................................................550 Gegevens uitleesapparaat voor bijkomend verwarmingssysteem...........................................................................................................551 Systeemcontrole bijkomende verwarming................................................................................................................................552 Visuele inspectie....................................................................................................................................................554 DTC B1536: Storing uitgang supplementair verwarmerrelais nr.1........................................................................................................555 DTC B1537: Storing uitgang relais supplementair verwarmerrelais nr.2 en nr. 3........................................................................................556 DTC B1541: Storing back-up voeding supplementaire verwarmer-controller...............................................................................................557 DTC B1551: Storing serieel communicatiecircuit.......................................................................................................................558 DTC B1552: Storing gegevens communicatiecircuit......................................................................................................................559 DTC B1553: Storing CAN communicatiecircuit...........................................................................................................................559 DTC B1556: Storing data motorsnelheid................................................................................................................................560 DTC B1557: Storing data snelheidsdata voertuig.......................................................................................................................560 DTC B1559: Storing data voedingsspanning ontsteking..................................................................................................................560 DTC B1561: Slechte werking data temperatuur motorkoelvoeistof........................................................................................................561 DTC B1562: Storing gegevens temperatuur buitenlucht..................................................................................................................561 DTC B1570: Fout signaal motortype....................................................................................................................................562 DTC B1571: Signaalfout combinatiemeter...............................................................................................................................563 Inspectie van de supplementaire verwarmer-controller en de bijhorende schakeling (indien uitgerust)..................................................................564 Reparatie-instructies....................................................................................................................................................566 Onderdelen HVAC eenheid..............................................................................................................................................566 Inspectie weerstand van aanjagermotor................................................................................................................................566 Inspecteren bijkomend verwarmingssysteem (indien uitgerust)..........................................................................................................566 Inspecteren bijkomend verwarmingssysteemgeheel (indien uitgerust)....................................................................................................567 Uitbouwen en inbouwen supplementaire verwarmer (indien geïnstalleerd)................................................................................................567 Uitbouwen en inbouwen controller supplementaire verwarmer (indien geïnstalleerd).....................................................................................568 Specificaties............................................................................................................................................................568 Specificaties voor aantrekkoppels....................................................................................................................................568 Speciaal gereedschap en speciale uitrusting..............................................................................................................................568 Speciaal gereedschap.................................................................................................................................................568 Airconditioningsysteem.......................................................................................................................................................569 Voorzorgsmaatregelen.....................................................................................................................................................569 Voorzorgsmaatregelen bij onderhoud van A/C-systeem...................................................................................................................569 Algemene beschrijving....................................................................................................................................................571 Identificatie koelvloeistoftype......................................................................................................................................571 Handbediende A/C Elektronische in/out tabel..........................................................................................................................571 Beschrijving van de werking van de A/C...............................................................................................................................571 Schema en routetabel.....................................................................................................................................................572 Belangrijkste onderdelen van A/C-systeem.............................................................................................................................572 Schema A/C-systeem...................................................................................................................................................573 Diagnose-informatie en -procedures.......................................................................................................................................574 Symptoomdiagnose A/C-systeem.........................................................................................................................................574 Diagnose abnormaal geluid uit het A/C-systeem........................................................................................................................577 Inspectie van prestatie van A/C-systeem..............................................................................................................................579 Reparatie-instructies....................................................................................................................................................585 Procedure voor koelvloeistof vullen..................................................................................................................................585 Koelventilator condensor verwijderen en installeren..................................................................................................................591 Inspecteren koelventilator condensor.................................................................................................................................591 Verwijdering en installatie van condensor............................................................................................................................591 Onderdelen HVAC eenheid..............................................................................................................................................592 Inspecteren A/C koelmiddelsensor en bijhorend circuit................................................................................................................593 Inspectie van prestatie van relais A/C-systeem.......................................................................................................................593 Onderdelen compressorgeheel en compressorbeugel......................................................................................................................594 Verwijdering en installatie van compressor...........................................................................................................................594 Inspectie aandrijfriem compressor....................................................................................................................................595 Instelleren en verwijderen aandrijfriem compressor...................................................................................................................595 Specificaties............................................................................................................................................................596 Specificaties voor aantrekkoppels....................................................................................................................................596 Speciaal gereedschap en speciale uitrusting..............................................................................................................................596 Aanbevolen onderhoudsmateriaal.......................................................................................................................................596 Speciaal gereedschap.................................................................................................................................................596 Carrosserie, Cabine en Toebehoren................................................................................................................................................597 Bedradingssystemen...........................................................................................................................................................602 Algemene beschrijving....................................................................................................................................................602 Verklarende woordenlijst.............................................................................................................................................602 Stekkerschema............................................................................................................................................................606 Motorcompartiment....................................................................................................................................................606 Massapunt................................................................................................................................................................621 Massa (aarde) punt (benzine, DSL 1.9L)...............................................................................................................................621 Massa (aarde) punt (DSL 1.6L)........................................................................................................................................622 Voedingsschema...........................................................................................................................................................623 Schema voeding (DSL 1.9L)............................................................................................................................................623 Schema voeding (DSL 1.6L)............................................................................................................................................624 Zekeringen in de hoofdzekeringendoos (DSL 1.9L/1.6L).................................................................................................................625 Zekeringdoos individuele schakeling nr. 1 (DSL 1.9L).................................................................................................................626 Zekeringdoos individuele schakeling nr. 1 (DSL 1.6L).................................................................................................................627 Elektrisch schema........................................................................................................................................................628 Schema systeem.......................................................................................................................................................628 A-1 Schema startsysteem (DSL 1.9L)...................................................................................................................................629 A-1 Schema startsysteem (DSL 1.6L)...................................................................................................................................630 A-2 Schema laadsysteem (DSL 1.9L)....................................................................................................................................631 A-2 Schema laadsysteem (DSL 1.6L)....................................................................................................................................632 A-4 Schema koelsysteem (DSL 1.9L)....................................................................................................................................633 A-4 Schema koelsysteem (DSL 1.6L)....................................................................................................................................634 A-5 motor en A/C schema stuurcircuit (DSL 1.9L)......................................................................................................................635 A-5 motor en A/C schema stuurcircuit (DSL 1.6L)......................................................................................................................640 A-7 Schema startonderbrekersysteem (DSL 1.9L)........................................................................................................................645 A-7 Schema startonderbrekersysteem (DSL 1.6L)........................................................................................................................646 A-8 Schema stuursysteem (benzine, DSL 1.9L)..........................................................................................................................647 A-8 Schema stuursysteem (DSL 1.6L)...................................................................................................................................651 D-7 Schema stoplichtsysteem (benzine, DSL 1.9L)......................................................................................................................655 D-7 Schema stoplichtsysteem (DSL 1.6L)...............................................................................................................................656 D-8 Schema achteruitrijdlicht (benzine, DSL 1.9L)....................................................................................................................657 D-8 Schema achteruitrijlicht (DSL 1.6L)..............................................................................................................................658 E-2 Schema A/C-systeem (benzine, DSL 1.9L)...........................................................................................................................659 E-2 Auto A/C-systeem (DSL 1.6L)......................................................................................................................................661 E-3 Schema PTC verwarmer (DSL 1.9L)..................................................................................................................................663 E-3 Schema PTC verwarmer (DSL 1.6L)..................................................................................................................................665 F-2 Schema rem antiblokkeersysteem (benzine, DSL 1.9L)...............................................................................................................667 F-2 Schema rem antiblokkeersysteem (DSL 1.6L)........................................................................................................................669 F-3 Schema ESP-systeem (benzine, DSL 1.9L)...........................................................................................................................671 F-3 Schema ESP-systeem (DSL 1.6L)....................................................................................................................................673 F-4 Schema stuurbekrachtiging-systeem (benzine, DSL 1.9L)............................................................................................................675 F-4 Schema stuurbekrachtiging-systeem (DSL 1.6L).....................................................................................................................677 Lijst van aansluitingen..................................................................................................................................................679 C connector..........................................................................................................................................................679 D connector (diesel).................................................................................................................................................681 E connector..........................................................................................................................................................682 Instrumenten / Bestuurdersinformatie / Claxon................................................................................................................................685 Voorzorgsmaatregelen.....................................................................................................................................................685 Voorzorgen bij de diagnose van problemen bij de combinatiemeter......................................................................................................685 Algemene beschrijving....................................................................................................................................................685 Beschrijving CAN-communicatiesysteem.................................................................................................................................685 Schema en routetabel.....................................................................................................................................................687 Schema combinatiemeterschakeling.....................................................................................................................................687 Diagnose-informatie en -procedures.......................................................................................................................................689 Symptoomdiagnose brandstofmeter......................................................................................................................................689 Symptoomdiagnose waarschuwingslamp te weinig brandstof...............................................................................................................689 Symptoomdiagnose controlelampje motoroliedruk........................................................................................................................690 Reparatie-instructies....................................................................................................................................................691 Uitbouwen en inbouwen brandstofspeilsensor...........................................................................................................................691 Inspecteren van brandstofpeilsensor..................................................................................................................................691 Inspecteren oliedrukschakelaar.......................................................................................................................................691 Inspectie temperatuursensor motorkoelvloeistof (ECT).................................................................................................................691 Stoelen......................................................................................................................................................................692 Diagnose-informatie en -procedures.......................................................................................................................................692 Symptoomdiagnose voorstoelverwarming (indien geïnstalleerd)..........................................................................................................692 Reparatie-instructies....................................................................................................................................................692 Inspecteren verwarmingsschakelaar stoel vooraan (bestuurder en passagierszijde) (indien uitgerust)...................................................................692 Inspecteren verwarmingsdraad stoelverwarming voor (indien uitgerust).................................................................................................693 Regelsystemen....................................................................................................................................................................695 Elektrische installatie......................................................................................................................................................697 Algemene beschrijving....................................................................................................................................................697 Beschrijving CAN-communicatiesysteem.................................................................................................................................697 Schema en routetabel.....................................................................................................................................................698 Elektrisch schema van stuursysteem voertuig..........................................................................................................................698 Plaats van de onderdelen.................................................................................................................................................700 Locatie BCM en verwante componenten..................................................................................................................................700 Diagnose-informatie en -procedures.......................................................................................................................................701 BCL zelfdiagnose-functie.............................................................................................................................................701 Gegevens uitleesapparaat.............................................................................................................................................702 DTC-tabel............................................................................................................................................................705 DTC U0073 (nr. 0073): Stuurmodule communicatiebus Uit................................................................................................................707 DTC U0100 (nr. 0100): Communicatie met ECM verloren..................................................................................................................707 DTC U0155 (nr. 0155): Communicatie verloren met de instrumentpaneel cluster (IPC) stuurmodule........................................................................707 Inspecteren BCM en bijhorende circuits...............................................................................................................................707 Startblokkeersysteem.........................................................................................................................................................719 Voorzorgsmaatregelen.....................................................................................................................................................719 Voorzorgsmaatregelen bij het storing zoeken..........................................................................................................................719 Voorzorgsmaatregelen bij het vervangen van het startblokkeersysteem..................................................................................................719 Voorzorgsmaatregelen bij het hanteren van het startblokkeersysteem...................................................................................................720 Algemene beschrijving....................................................................................................................................................721 Beschrijving werking startonderbreker................................................................................................................................721 Beschrijving onderdelen startonderbreker.............................................................................................................................721 Beschrijving ingebouwd diagnosesysteem...............................................................................................................................722 Schema en routetabel.....................................................................................................................................................724 Elektrisch schema van startblokkeersysteem...........................................................................................................................724 Diagnose-informatie en -procedures.......................................................................................................................................725 Controle startblokkeersysteem........................................................................................................................................725 Foutcode controleren.................................................................................................................................................725 Wissen diagnosecode..................................................................................................................................................725 DTC-tabel............................................................................................................................................................726 Gegevens uitleesapparaat.............................................................................................................................................727 De SVS-lamp gaat niet branden met contactslot AAN en motor stil......................................................................................................728 DTC B1000: Interne fout besturingsmodule startonderbreker............................................................................................................729 DTC B3040: Communicatiefout W-lijn...................................................................................................................................729 DTC B3042 / B3043: Storing circuit W-lijn kortgesloten naar accu.....................................................................................................730 DTC B3055: Geen transponder..........................................................................................................................................730 DTC B3056: Geen Fix Code geregistreerd...............................................................................................................................731 DTC B3057: Geen wachtwoord geregistreerd.............................................................................................................................731 DTC B3059: Geen verzoek van de ECM...................................................................................................................................732 DTC B3060: Verkeerde transponder gedetecteerd........................................................................................................................733 DTC B3061: Communicatiefout transponder..............................................................................................................................734 DTC B3077: Alleen uitleesbare transponder gedetecteerd...............................................................................................................735 DTC P1610: Geheime sleutel/Wachtwoord niet geprogrammeerd............................................................................................................735 DTC P1611: Wachtwoord komt niet overeen..............................................................................................................................736 DTC P1612 / P1613: Geen signaal van de startonderbrekermodule / Storing startonderbrekersysteem......................................................................737 DTC P1614: Ongeldig signaal van de startblokkeermodule...............................................................................................................737 Inspecteren van de startblokkeermodule en haar schakeling............................................................................................................738 Reparatie-instructies....................................................................................................................................................739 Uitbouwen en inbouwen startblokkeermodule............................................................................................................................739 Contactsleutel registreren...........................................................................................................................................740 Procedure na het vervangen van de startblokkeermodule................................................................................................................740 Procedure na het vervangen van de ECM................................................................................................................................740 Registratieprocedure van de componenten van het startblokkeersysteem.................................................................................................741 Speciaal gereedschap en speciale uitrusting..............................................................................................................................741 Speciaal gereedschap.................................................................................................................................................741 COPYRIGHT........................................................................................................................................................................742 BOOKCOVER........................................................................................................................................................................743
S.S
