Tadano AML-C Automatic Moment Limiter Service Manual W301-0442E – PDF DOWNLOAD

Description

Tadano AML-C Automatic Moment Limiter Service Manual W301-0442E – PDF DOWNLOAD

FILE DETAILS:

Tadano AML-C Automatic Moment Limiter Service Manual W301-0442E – PDF DOWNLOAD

Language : English
Pages : 253
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Tadano AML-C Automatic Moment Limiter Service Manual W301-0442E – PDF DOWNLOAD

Foreword:

• This service manual (this document) is compiled to provide information on the AML-C that is equipped on the crane.
• “Input/Output Signals of the AML System” in this document offers the general description on the electrical circuit of the crane. For the detailed electrical circuit, refer to the service manual (Circuit diagrams and Data) of each model.
• For the actual works, perform appropriate repair and service with referring to the separate operation and maintenance manual, parts catalog, and service manual of the applicable model.
• When part replacement is needed, refer to the parts catalog first to check the disassembly unit as well as the parts sales unit.

TABLE OF CONTENTS:

Tadano AML-C Automatic Moment Limiter Service Manual W301-0442E – PDF DOWNLOAD

W301-0442E 1
Foreword 2
1 Applicable Crane Model / Spec No 2
2 Table of Contents 3
3 Acronyms and Abbreviations 5
Chapter A_Components of AML System 6
A-1 Components of the AML System 7
1 1 System Configuration 7
1 1 1 Diagram of the Main System 7
1 1 2 AML-C Block Diagram 8
1 2 Display Unit 9
1 2 1 Display Panel 10
1 2 2 LED Display 12
1 2 3 Control Switches 13
1 3 AML Main Unit 14
1 3 1 Construction 14
1 3 2 Panel Outside View (CN1 – CN9) 15
1 3 3 Boards and Inner Connectors 16
A-2 Input/Output Signals of the AML System 17
2 1 AML Control Unit (Pin Assignment) 17
2 1 1 Explanation of the Signals (Di, Do) 17
2 1 2 CN1 Connector (8-Pin) 18
2 1 3 CN2-1 Connector (20-Pin) 19
2 1 4 CN2-2 Connector (16-Pin) 21
2 1 5 CN3 Connector (12-Pin) 23
2 1 6 CN4 Connector (6-Pin) 24
2 1 7 CN5 Connector (16-Pin) 25
2 1 8 CN6 Connector (14-Pin) 29
2 1 9 CN7 Connector (20-Pin) 30
2 1 10 CN8 Connector (8-Pin) 31
2 1 11 CN9 (USB) Connector (4-Pin) 31
Chapter B_User Mode 32
B-1 Functions and How to use the User Mode 35
1 1 Mode Structure 35
1 2 Display Selection 35
1 3 Operation Indicator Display 36
B-2 Registration of Operating State and AML Function Check 38
2 1 Registration of Outrigger State 38
2 2 Registration of Crane State 41
2 3 Registration of Counterweight State 44
2 4 Registration of Number of Part-lines of Wire Rope 45
2 5 Pre-operational Inspection on AML 47
B-3 Alarm and Recovery Operation 49
3 1 Type of Warning Codes and Buzzer 49
3 2 Warning Code 50
3 3 Warning Code and Remedy List 51
B-4 Other Functions 54
4 1 Working Range Limit Function 54
4 1 1 Display of Limit Function State 55
4 1 2 Registering Boom Angle, Lifting Height, and Load Radius Limit 55
4 1 3 Registration of Swing Range Limit Function 57
4 1 4 Alarm for Work Range Limit and Recovery Operation 59
4 2 TARE Function 60
4 3 Mute Alarm Function 60
4 4 Fuel Consumption Indicator 61
4 5 User Adjustment Menu 62
4 5 1 Adjustment Menu/Model Comparison Table 62
4 5 2 User Adjustment Menu 62
4 5 3 Eco Mode Selection 63
4 5 4 Activating/Deactivating the Winch Drum Rotation Buzzer Function 64
4 5 5 Fuel Consumption History Display 65
4 5 6 Selection of Winch for Use 66
4 5 7 Adjustment of Display Panel Contrast 69
4 5 8 Telematics On-demand data Transmission Function 70
4 5 9 Maintenance Telescoping Mode 71
B-5 Action Against AML System Error 73
B-6 Do Output Control 74
6 1 Cause for AML Automatic Stop Output 74
6 1 1 100% Lifting Performance Stop 75
6 1 2 Overwinding Stop 76
6 1 3 Backward Stability Stop 76
6 1 4 Boom Upper Limit Stop 77
6 1 5 Boom Lower Limit Stop 77
6 1 6 Lifting Height Limit Stop 77
6 1 7 Load Radius Limit Stop 77
6 1 8 Elevation Lower Limit 78
6 1 9 Elevation Upper Limit 79
6 2 Do Output Abnormality Processing 80
6 3 Drum Indicator Control Function 81
6 3 1 Outline of Drum Indicator Control Function 81
6 3 2 Input 81
6 3 3 Output 81
6 3 4 Panel LED Control 81
6 3 5 Drum Indicator Do Output Control 82
6 3 6 Drum Indicator Do Output Restriction 82
6 4 Output of Warning 82
6 4 1 Safety Signal 82
6 4 2 90% Warning 82
6 4 3 100% Warning 82
B-7 AML Control 83
7 1 Backward Stability Stop Function 83
7 1 1 Outline of Function 83
7 1 2 Restriction Contents 83
7 2 Working Range Limit Stop Function 83
7 2 1 Outline of Function 83
7 2 2 Restriction Contents 84
7 2 3 Cancel Condition 84
7 2 4 Storing of Setting Condition 84
7 3 Output of Interference Prevention Warning 85
7 3 1 Function 85
7 3 2 Data Specification 85
7 3 3 Input 85
7 3 4 Warning Condition 85
7 3 5 Warning Code 85
7 4 Winch Drum Position Selection Function 86
7 4 1 Function 86
7 4 2 Processing Effective Condition 87
7 4 3 Information Relevant to Winch Drum Position Selection 88
7 4 4 Output 88
7 4 5 Processing Contents 88
7 4 6 Special Notes 89
B-8 Proportional Control Function 90
8 1 Factors for Control 90
8 2 Elevation Slow Stop 90
8 3 Swing Slow Stop 90
B-9 AML Cancel Function 91
9 1 Introduction 91
9 2 Canceling Method 92
9 2 1 Cancel Status Judgment 92
9 2 2 Cancel Switch Abnormality Judgment 92
9 3 Interlock Stop 93
9 3 1 Cancel Contents 93
9 4 Overload Cancel 93
9 4 1 Cancel Contents 93
9 5 Detector Abnormality 94
9 5 1 Stop Processing at Detector Abnormality (Compulsory unload output) 94
B-10 Function Applied to EN13000-comforming Specification 95
10 1 Boom raising stop function 95
10 1 1 Boom raising stop override function 95
10 2 Limited AML override function 95
10 2 1 Requirements 95
10 2 2 Decreasing operation speed 96
10 2 3 Swing stop due to unequal outrigger (O/R) beams extension 96
10 2 4 Reaction while detector(s) is/are defective 96
10 3 Override by the AML override switch 97
10 3 1 Requirements 97
10 3 2 Decreasing operation speed 97
10 3 3 Indication of the AML override 97
10 4 Compulsory manual mode 98
10 4 1 Difference from the AML override function 98
10 4 2 Indication of the AML override status 98
10 5 Restriction on change in crane status(prohibition of change in crane status while a Net load is on the hook) 98
10 6 Alarm function 98
10 7 Overwind cutout Function (condition for canceling) 100
Chapter C_Maintenance Mode 101
Outline of Maintenance Mode 103
C-1 Operation Keys and Menu 104
1 1 Operation Keys 104
1 2 Structure of Maintenance Mode Menu 105
1 3 Mode Shift and Menu Structure 106
1 3 1 Shift to Maintenance Mode 106
1 3 2 Menu Selection 106
1 3 3 Maintenance Main Menu Functions 107
C-2 Individual Main Menu Functions 108
2 1 ROM ID check 108
2 2 Di Check 109
2 3 Ai Check 110
2 4 Pi Check 111
2 5 Si Check 112
2 6 Do Check 114
2 7 Ao Check 115
2 8 MDT Check 116
2 8 1 Description of Display Contents 116
2 8 2 Operation Method 116
2 8 3 Selection of MDT Check Menu Item 117
2 8 4 MDT Check, Display of Upper Section Di Check State 118
2 8 5 MDT Check, Display of Upper Section Ai Check State 119
2 8 6 MDT Check, Display of Upper Section Do Check State 120
2 8 7 MDT Check, Display of Lower Section Di Check State 121
2 8 8 MDT Check, Display of Lower Section Ai Check State 122
2 8 9 MDT Check, Display of Lower Section Do Power Check State 123
2 8 10 MDT Check, Display of Lower Section Do Check State 124
2 8 11 MDT Check, Display of Lower Section Ao Check State 125
2 8 12 MDT Check, Display of Pi Check State 126
2 9 System Voltage Check 127
2 10 Error History Display 128
2 11 Erasing Error History 129
2 12 AML Emergency Switch History Display 130
2 13 Latest Overload History Display 131
2 14 Maximum Overload History Display 132
2 15 Outrigger Emergency Setting History Display 133
2 16 Telematics Check 134
2 17 Clock Adjustment 135
2 18 Meter Adjustment 137
2 19 Unit Selection 138
2 20 Language Selection 139
C-3 Integrated Information Display Screen 140
3 1 Crane Information Display Screen 140
3 2 Vehicle Information Display Screen 140
3 3 Display Contents 141
3 4 Vehicle Error Information 144
C-4 Error Code 145
4 1 Classification of Error Code 145
4 2 Error History 145
4 3 Error Notification 146
4 4 Error Code Table 147
4 4 1 Communication Device Error (Transmitter, etc ) 147
4 4 2 Detector Abnormality or Abnormal Combination of Detectors 150
4 4 3 AML Internal Abnormality (System Abnormality) 155
4 5 CPU State Indicator LED 156
C-5 Required Adjustment after AML System Part Replacement 157
C-6 Disassembly and Assembly 158
6 1 Disassembly of AML Main Unit 158
6 2 Connector 159
6 2 1 Removing and Attaching the Connector Ccontact 159
6 2 2 Crimping Receptacle Contact 171
6 3 Replacing the Clock Battery 172
Chapter D_Adjustment Mode 173
Outline of Adjustment Mode 175
D-1 Operation Keys and Menu 176
1 1 Operation Keys 176
1 2 Structure of Adjustment Mode Menu 177
1 3 Mode Shift 178
1 3 1 Shift to Maintenance Mode 178
1 3 2 Menu Selection 178
1 3 3 Shift to Adjustment Mode 179
1 3 4 Adjustment Main Menu 180
D-2 Detector Adjustment 182
2 1 Length and Angle Adjustment Screen 182
2 2 Boom Length Adjustment 183
2 2 1 Boom Length Zero Adjustment 183
2 2 2 Boom Length Span Adjustment 183
2 2 3 Adjustment Check 183
2 3 Boom Angle Adjustment 184
2 3 1 Boom Angle Zero Adjustment 184
2 3 2 Boom Angle Span Adjustment 184
2 3 3 Adjustment Check 184
2 4 Swing Angle Adjustment 185
2 4 1 Swing Angle 1 Zero Adjustment 185
2 4 2 Swing Angle 2 Zero Adjustment 185
2 4 3 Swing Angle 1 Span Adjustment 186
2 4 4 Swing Angle 2 Span Adjustment 186
2 4 5 Adjustment Check 186
2 5 Outrigger Length Adjustment 187
2 5 1 Outrigger Length Zero Adjustment 187
2 5 2 Outrigger Length Span Adjustment 188
2 5 3 Adjustment Check 188
2 6 Moment / Load Radius Adjustment 189
2 6 1 Moment Zero Adjustment 190
2 6 2 Moment Span Preliminary / Load Radius Adjustment 190
2 6 3 Moment Span Adjustment 191
2 6 4 Moment Adjustment Check 191
D-3 Valve Adjustment 192
3 1 Adjustment Sub Menu 192
3 2 Swing Output Adjustment (Offset Method) 193
3 3 Swing Output Adjustment (Characteristics Measurement Method) 194
3 3 1 Adjustment Procedure 194
3 4 Elevating / Telescoping Output Adjustment 196
3 5 Function of Slow Stop 197
3 5 1 Elevation Slow Stop 197
3 5 2 Swing Slow Stop 197
D-4 Performance Setup 198
4 1 Winch Drum Position Selection 198
D-5 Operation History Erase 200
5 1 Operation Procedure 200
D-6 Option Select 201
6 1 Operation Procedure 201
6 2 Processing Depending on Setting Status 201
D-7 AML Emergency / Override Switch History Erase 203
7 1 Operation Procedure 203
7 2 Operating Conditions 203
D-8 Outrigger Emergency Setting History Erase 204
8 1 Operation Procedure 204
8 2 Operating Conditions 204
D-9 Telematics Setup 205
9 1 Method 205
9 2 Process According to the Registered Configuration 206
9 2 1 Allowing / prohibiting Communication Via communication terminal: “Terminal Communication” 206
9 2 2 Operation data forcible exclusion setting: “Unsent data -> Sent data” 206
Chapter E_Information and Data 207
E-1 AML Adjustment Value List 209
1 1 Applicable Model: GR-300EX-1, GR-300EX-2 209
1 1 1 Initial Adjustment 209
1 1 2 Detector Adjustment 209
1 1 3 Slow Stop Adjustment 210
1 1 4 Setting Item after Adjustment 210
1 1 5 Option Setting (Applied to GR-300EX-2) 210
1 2 Applicable Model: GR-500EX-2 211
1 2 1 Initial Adjustment 211
1 2 2 Detector Adjustment 211
1 2 3 Slow Stop Adjustment 212
1 2 4 Setting Item after Adjustment 212
1 2 5 Option Setting 212
1 2 6 Engine (E/G) Setting 212
1 3 Applicable Model: GR-550EX-1 213
1 3 1 Initial Adjustment 213
1 3 2 Detector Adjustment 213
1 3 3 Slow Stop Adjustment 214
1 3 4 Setting Item after Adjustment 214
1 4 Applicable Model: GR-600EX-2 215
1 4 1 Initial Adjustment 215
1 4 2 Detector Adjustment 215
1 4 3 Slow Stop Adjustment 216
1 4 4 Setting Item after Adjustment 216
1 4 5 Option Setting 216
1 4 6 Engine (E/G) Setting 216
1 5 Applicable Model: GR-700EX-1 217
1 5 1 Initial Adjustment 217
1 5 2 Detector Adjustment 217
1 5 3 Slow Stop Adjustment 218
1 5 4 Setting Item after Adjustment 218
1 6 Applicable Model: GR-800EX-2 219
1 6 1 Initial Adjustment 219
1 6 2 Detector Adjustment 219
1 6 3 Slow Stop Adjustment 220
1 6 4 Setting Item after Adjustment 220
1 6 5 Option Setting 220
1 6 6 Engine (E/G) Setting 220
E-2 Detector Check 221
2 1 Applicable Model: GR-300EX-1 221
2 1 1 Boom Length Detector 221
2 1 2 Boom Angle Detector 222
2 1 3 Swing Angle Detector 222
2 1 4 Outrigger Extension Length Detector 223
2 1 5 Pressure Sensor for Moment Detection 223
2 2 Applicable Model: GR-300EX-2 224
2 2 1 Boom Length Detector 224
2 2 2 Boom Angle Detector 225
2 2 3 Swing Angle Detector 225
2 2 4 Outrigger Extension Length Detector 226
2 2 5 Pressure Sensor for Moment Detection 226
2 3 Applicable Model: GR-500EX-2 227
2 3 1 Boom Length Detector 227
2 3 2 Boom Angle Detector 228
2 3 3 Swing Angle Detector 228
2 3 4 Outrigger Extension Length Detector 229
2 3 5 Pressure Sensor for Moment Detection 229
2 4 Applicable Model: GR-600EX-2 230
2 4 1 Boom Length Detector 230
2 4 2 Boom Angle Detector 231
2 4 3 Swing Angle Detector 231
2 4 4 Outrigger Extension Length Detector 232
2 4 5 Pressure Sensor for Moment Detection 232
2 5 Applicable Model:GR-550EX-1, GR-700EX-1 233
2 5 1 Boom Length Detector 233
2 5 2 Boom Angle Detector 234
2 5 3 Swing Angle Detector 234
2 5 4 Outrigger Extension Length Detector 235
2 5 5 Pressure Sensor for Moment Detection 235
2 6 Applicable Model: GR-800EX-2 236
2 6 1 Boom Length Detector 236
2 6 2 Boom Angle Detector 237
2 6 3 Swing Angle Detector 237
2 6 4 Outrigger Extension Length Detector 238
2 6 5 Pressure Sensor for Moment Detection 238
E-3 AML Control Function List 239
3 1 Applicable Model: GR-300EX-1 239
3 2 Applicable Model: GR-300EX-2 240
3 3 Applicable Model: GR-500EX-2 241
3 4 Applicable Model: GR-550EX-1 242
3 5 Applicable Model: GR-600EX-2 243
3 6 Applicable Model: GR-700EX-1 244
3 7 Applicable Model: GR-800EX-2 245
E-4 AML Input/Output List 246
4 1 Applicable Model: GR-300EX-1 246
4 2 Applicable Model: GR-300EX-2 247
4 3 Applicable Model: GR-500EX-2 248
4 4 Applicable Model: GR-550EX-1 249
4 5 Applicable Model: GR-600EX-2 250
4 6 Applicable Model: GR-700EX-1 251
4 7 Applicable Model: GR-800EX-2 252
History of revision 253

IMAGES PREVIEW OF THE MANUAL:

Customer Support: [email protected]

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.V