Tadano AML-C Automatic Moment Limiter Service Manual W301-0481E – PDF DOWNLOAD

Description

Tadano AML-C Automatic Moment Limiter Service Manual W301-0481E – PDF DOWNLOAD

FILE DETAILS:

Tadano AML-C Automatic Moment Limiter Service Manual W301-0481E – PDF DOWNLOAD

Language : English
Pages : 250
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Tadano AML-C Automatic Moment Limiter Service Manual W301-0481E – PDF DOWNLOAD

Foreword:

This service manual (this document) is compiled to provide information on the AML-C that is equipped on the crane.

• “Input/Output Signals of the AML System” in this document offers the general description on the electrical circuit of the crane.
• For the detailed electrical circuit, refer to the service manual (Circuit diagrams and Data) of each model. For the actual works, perform appropriate repair and service with referring to the separate operation and maintenance manual, parts catalog, and service manual of the applicable model.
• When part replacement is needed, refer to the parts catalog first to check the disassembly unit as well as the parts sales unit.

TABLE OF CONTENTS:

Tadano AML-C Automatic Moment Limiter Service Manual W301-0481E – PDF DOWNLOAD

W301-0481E 1
Foreword 2
1 Applicable Crane Model 2
2 Acronyms and Abbreviations 3
3 Table of Contents 4
4 Conversion Table 5
(A) Components of AML System 7
A-1 Components of the AML System 8
1 1 System configuration 8
1 1 1 Diagram of the main system 8
1 1 2 AML-C block diagram 9
1 2 Display unit 10
1 2 1 Display panel 11
1 2 2 LED display 13
1 2 3 Control switches 14
1 3 AML main unit 15
1 3 1 Construction 15
1 3 2 Panel outside view (CN1 – CN9) 16
1 3 3 Boards and Inner connectors 17
A-2 Input/output Signals of the AML System 18
2 1 AML control unit (pin assignment) 18
2 1 1 Explanation of the signals (Di, Do) 18
2 1 2 CN1 connector (8-Pin) 19
2 1 3 CN2-1 connector (20-Pin) 19
2 1 4 CN2-2 connector (16-Pin) 22
2 1 5 CN3 connector (12-Pin) 24
2 1 6 CN4 connector (6-Pin) 25
2 1 7 CN5 connector (16-Pin) 26
2 1 8 CN6 connector (14-Pin) 30
2 1 9 CN7 connector (20-Pin) 31
2 1 10 CN8 connector (8-Pin) 32
2 1 11 CN9 (USB) connector (4-Pin) 32
(B) User Mode 33
B-1 Functions and How to use the User Mode 35
1 1 Mode structure 35
1 2 Display selection 36
1 3 Operation indicator display 37
B-2 Registration of Operating Status and AML Function Check 39
2 1 Registration of outrigger state 39
2 2 Registration of crane state 42
2 3 Registration of number of part-lines of wire rope 44
2 4 Pre-operational Inspection on AML 45
B-3 Alarm and Recovery Operation 47
3 1 Type of error codes and buzzer 47
3 2 Error code 48
3 3 Error code and remedy list 49
3 3 1 Stop error code 49
3 3 2 Warning error code 51
B-4 Other Functions 54
4 1 Working range limit function 54
4 1 1 Display of limit function status 55
4 1 2 Registering boom slewing angle, lifting height, and load radius limit 55
4 1 3 Registration of slewing range limit function 57
4 1 4 Alarm for work range limit and recovery operation 59
4 2 TARE function 60
4 3 Fuel consumption indication function 61
4 4 Mute alarm function 62
4 5 Selection of over-front special capacity 63
4 6 Preset menu 65
4 6 1 Adjustment menu/model comparison table 65
4 6 2 Selection of preset menu 65
4 6 3 Selection of Eco mode 66
4 6 4 Boom elevation speed adjustment 67
4 6 5 Initialization of hook block position 69
4 6 6 Activating/deactivating the winch drum rotation buzzer function 70
4 6 7 History indication of fuel consumption 71
4 6 8 Activate/deactivate boom elevation slow stop function 72
4 6 9 Adjustment of hook block travel amount 73
4 6 10 Adjustment of display panel contrast 74
4 6 11 Maintenance telescoping mode 75
4 6 12 Telescoping correction function 77
4 6 13 Telematics data transmission 78
4 7 Back light lit (unlit) function 79
B-5 Against Action for AML’S System Error 80
B-6 Do Output Control 81
6 1 Cause for AML automatic stop output 81
6 1 1 100% lifting performance stop 82
6 1 2 Anti-two-block stop 83
6 1 3 Backward stability stop 83
6 1 4 Boom upper limit stop 84
6 1 5 Boom lower limit stop 84
6 1 6 Lifting height limit stop 84
6 1 7 Load radius limit stop 85
6 1 8 Automatic stop by unlock the jib fixing pin 85
6 1 9 Jib fall prevention stop 86
6 1 10 Elevation lower limit 87
6 1 11 Elevation upper limit 88
6 1 12 Stop by midair extension jib tension rod interference 89
6 2 Output of warning 90
6 2 1 Safety signal 90
6 2 2 90% warning 90
6 2 3 100% warning 90
B-7 AML Control 91
7 1 Backward stability stop function 91
7 1 1 Outline of function 91
7 1 2 Restriction contents 91
7 2 Backward stability slewing stop function 91
7 2 1 Outline of function 91
7 2 2 Restriction contents 91
7 3 Output of interference prevention warning 92
7 3 1 Function 92
7 3 2 Data specification 92
7 3 3 Input 92
7 3 4 Warning condition 92
7 3 5 Error code 92
7 4 Over-front special rated capacity 93
7 4 1 Name, area and mode 93
7 4 2 S capacity mode shift condition 93
7 4 3 Display 94
7 4 4 S capacity selection 95
7 4 5 Canceling the S capacity 95
B-8 Proportional Control Function 96
8 1 Factors for control 96
8 2 Elevation slow stop 96
8 3 Slewing slow stop 96
B-9 AML Cancel Function 97
9 1 Introduction 97
9 2 Canceling method 98
9 2 1 Cancel status judgment 98
9 2 2 Cancel switch abnormality judgment 98
9 3 Interlock stop 99
9 3 1 Cancel contents 99
9 4 Overload cancel 99
9 4 1 Cancel contents 99
9 5 Detector abnormality 100
9 5 1 Stop processing at detector abnormality (compulsory unload output) 100
9 6 User preset menu 103
(C) Maintenance Mode 104
Outline of Maintenance Mode 106
C-1 Operation Keys and Menu 107
1 1 Operation keys 107
1 2 Structure of maintenance mode menu 108
1 3 Mode shift and menu structure 109
1 3 1 Shift to maintenance mode 109
1 3 2 Menu selection 109
1 3 3 Maintenance main menu functions 110
C-2 Individual Main Menu Functions 111
2 1 ROM ID check 111
2 2 Di check 112
2 3 Ai check 113
2 4 Pi check 114
2 5 Si check 115
2 6 Do check 117
2 7 Ao check 118
2 8 VC check 119
2 8 1 Description of display contents 120
2 8 2 Operation method 120
2 8 3 Selection of VC check selection menu Item 120
2 8 4 DCU2 check, Di check 121
2 8 5 DCU2 check, Ai check 122
2 8 6 DCU2 check, Pi check 123
2 8 7 DCU2 check, Do check 124
2 8 8 DCU2 check, Ao check 125
2 8 9 DCU2 check, Po check 126
2 8 10 VCU check, Di check 127
2 8 11 VCU check, Ai check 128
2 8 12 VCU check, Pi check 129
2 8 13 VCU check, Do check 130
2 8 14 VCU check, DoPow_Moni check 131
2 8 15 VCU check, Ao check 132
2 8 16 VCU check, Po check 133
2 9 System voltage check 134
2 10 Error history display 135
2 11 Erasing error history 136
2 12 AML emergency switch history display 137
2 13 Latest overload history display 138
2 14 Maximum overload history display 139
2 15 Vehicle system error display 141
2 15 1 Purpose 141
2 15 2 Applicable machine 141
2 15 3 Method of displaying screen 141
2 15 4 Description 141
2 16 Telematics check 143
2 17 Clock adjustment 144
2 18 Unit selection 145
2 19 Language selection 146
C-3 Integrated Information Display Screen 147
3 1 Crane Information display screen 147
3 2 Vehicle Information display screen 147
3 3 Display contents 148
3 4 Vehicle error Information 152
C-4 Error Code 153
4 1 Classification of error code 153
4 2 Error history 153
4 3 Error notification 154
4 4 Error code table 155
4 4 1 Communication device error (transmitter, etc ) 155
4 4 2 Detector abnormality or abnormal combination of detectors 159
4 4 3 AML Internal abnormality (system abnormality) 167
4 5 CPU state Indicator LED 169
C-5 Required Adjustment after AML System Part Replacement 170
C-6 Disassembly and Assembly 171
6 1 Disassembly of AML main unit 171
6 2 Replacing the clock battery 172
(D) Adjustment Mode 173
Outline of Adjustment Mode 175
D-1 Operation Keys and Menu 176
1 1 Operation Keys 176
1 2 Structure of Adjustment Mode Menu 177
1 3 Mode Shift 178
1 3 1 Shift to Maintenance Mode 178
1 3 2 Menu Selection 178
1 3 3 Shift to Adjustment Mode 179
1 3 4 Adjustment Main Menu 180
D-2 Detector Adjustment 182
2 1 Length and Angle Adjustment Screen 182
2 2 Boom Length Adjustment 184
2 2 1 Boom Length Zero Adjustment 184
2 2 2 Boom Length Span Adjustment 184
2 2 3 Adjustment Check 184
2 3 Boom Angle Adjustment 185
2 3 1 Boom Angle Zero Adjustment 185
2 3 2 Boom Angle Span Adjustment 185
2 3 3 Adjustment Check 185
2 4 Slewing Angle Adjustment 186
2 4 1 Slewing Angle 1 Zero Adjustment 186
2 4 2 Slewing Angle 2 Zero Adjustment 186
2 4 3 Slewing Angle 1 Span Adjustment 187
2 4 4 Slewing Angle 2 Span Adjustment 187
2 4 5 Adjustment Check 187
2 5 Outrigger Length Adjustment 188
2 5 1 Outrigger Length Zero Adjustment 188
2 5 2 Outrigger Length Span Adjustment 189
2 5 3 Adjustment Check 189
2 6 Jib Length Detector Adjustment 190
2 6 1 Jib Length Zero Adjustment 190
2 6 2 Jib Length Span Adjustment 190
2 6 3 Adjustment Check 190
2 7 Jib Offset Angle Adjustment (Offset Angle to Boom) 191
2 7 1 Jib Offset Angle Zero Adjustment 191
2 7 2 Jib Offset Angle Span Adjustment 191
2 7 3 Adjustment Check 191
D-3 Moment / Load Radius Adjustment 192
3 1 Moment Zero Adjustment 193
3 2 Moment Span Preliminary / Load Radius Adjustment 193
3 3 Moment Span Adjustment 194
3 4 Moment Adjustment Check 194
D-4 Valve Adjustment 195
4 1 Adjustment Sub Menu 195
4 2 Slewing Output Adjustment (Characteristics Measurement Method) 196
4 2 1 Adjustment Procedure 196
4 3 Elevating / Telescoping Output Adjustment 198
4 4 Function of Slow Stop 199
4 4 1 Elevation Slow Stop 199
4 4 2 Slewing Slow Stop 199
D-5 Option Select 200
5 1 Operation Procedure 200
5 2 Processing Depending on Setting Status 200
D-6 Jib Tilt Full Retraction Storing 201
6 1 Operation Procedure 201
D-7 Emergency History Erase 204
7 1 Operation Procedure 204
7 2 Operating Conditions 204
D-8 Operation History Erase 205
8 1 Operation Procedure 205
D-9 Telematics Setup 206
9 1 Method 206
9 2 Process According to the Registered Configuration 207
9 2 1 Allowing / prohibiting Communication Via communication terminal: “Terminal Communication” 207
9 2 2 Operation data forcible exclusion setting: “Unsent data -> Sent data” 207
D-10 Vehicle System Error Erase 208
10 1 Purpose 208
10 2 Applicable Machine 208
10 3 Screen Description 208
10 3 1 Method of Displaying Screen 209
10 3 2 Description 209
D-11 Meter Rewrite 210
11 1 Purpose 210
11 2 Restriction (Rewrite Conditions for CMA) 210
11 3 Screen Description 210
11 3 1 Method of Displaying Screen 211
11 3 2 Description 212
(E) Information and Data 213
E-1 AML Adjustment Value List 216
1 1 Applicable model: GR-130N-1 216
1 1 1 Initial adjustment 216
1 1 2 Detector adjustment 216
1 1 3 Slow stop adjustment 217
1 1 4 Drum position adjustment 217
1 1 5 Option setting 217
1 1 6 Setting item after adjustment 217
1 1 7 Adjustment item at AML replacement 217
1 2 Applicable model: GR-160N-3 218
1 2 1 Initial adjustment 218
1 2 2 Detector adjustment 218
1 2 3 Slow stop adjustment 219
1 2 4 Drum position adjustment 219
1 2 5 Option setting 219
1 2 6 Setting item after adjustment 219
1 2 7 Adjustment item at AML replacement 219
1 3 Applicable model: GR-250N-3 220
1 3 1 Initial adjustment 220
1 3 2 Detector adjustment 220
1 3 3 Slow stop adjustment 221
1 3 4 Drum position adjustment 221
1 3 5 Option setting 221
1 3 6 Setting item after adjustment 221
1 3 7 Adjustment item at AML replacement 221
1 4 Applicable model: GR-700N-1 222
1 4 1 Initial adjustment 222
1 4 2 Detector adjustment 222
1 4 3 Slow stop adjustment 223
1 4 4 Drum position adjustment 223
1 4 5 Option setting 223
1 4 6 Setting item after adjustment 223
1 4 7 Adjustment item at AML replacement 223
E-2 Detector Check 224
2 1 Boom length detector 224
2 2 Boom angle detector 224
2 3 Slewing angle detector 225
2 3 1 Applicable model:GR-130N-1, GR-160N-3 225
2 3 2 Applicable model:GR-250N-3, GR-700N-1 225
2 4 Outrigger extension length detector 226
2 4 1 Applicable model:GR-130N-1, GR-160N-3, GR-250N-3 226
2 4 2 Applicable model: GR-700N-1 226
2 5 Pressure sensorfor moment detection 227
2 6 Jib angle detector 227
2 6 1 Applicable model: GR-130N-1 227
2 6 2 Applicable model: GR-250N-3, GR-700N-1 228
2 7 Jib length detector 228
E-3 AML Control Function List 229
3 1 Applicable Model: GR-130N-1 229
3 1 1 Setting of operation status No 229
3 1 2 Subtraction load at single top 229
3 1 3 Section range setting 229
3 1 4 Data specifying boom telescoping No and telescoping sequence 229
3 1 5 Number of part-lines of wire rope and limit load 230
3 1 6 Boom telescoping control 230
3 1 7 Hysteresis data 230
3 1 8 Elevating speed deceleration 230
3 1 9 High-speed winch control 230
3 1 10 Jib set condition 230
3 1 11 Hook-in available boom angle 230
3 1 12 Stroke end stop 231
3 1 13 Interference prevention area 231
3 1 14 Warning and stop % during boom lift with jib extended 231
3 1 15 Setting of allowable value for overload stop cancel 231
3 1 16 Actual load check 231
3 1 17 Fuel consumption monitor 232
3 1 18 Eco mode 232
3 1 19 Slewing alarm output 232
3 1 20 Telematics 232
3 2 Applicable Model: GR-160N-3 233
3 2 1 Setting of operation status No 233
3 2 2 Display travel average 233
3 2 3 Subtraction load at single top 233
3 2 4 Section range setting 233
3 2 5 Data specifying boom telescoping No and telescoping sequence 233
3 2 6 Number of part-lines of wire rope and limit load 234
3 2 7 Boom telescoping control 234
3 2 8 Elevating speed deceleration 234
3 2 9 Hysteresis data 234
3 2 10 High-speed winch control 234
3 2 11 Jib set condition 234
3 2 12 Hook-in available boom angle 234
3 2 13 Stroke end stop 235
3 2 14 Interference prevention area 235
3 2 15 Setting of allowable value for overload stop cancel 235
3 2 16 Warning and stop % during boom lift with jib extended 235
3 2 17 Actual load check 236
3 2 18 Fuel consumption monitor 236
3 2 19 Eco mode 236
3 2 20 Slewing alarm output 237
3 2 21 Telematics 237
3 3 Applicable Model: GR-250N-3 238
3 3 1 Setting of operation status No 238
3 3 2 Display travel average 238
3 3 3 Subtraction load at single top 238
3 3 4 Section range setting 238
3 3 5 Data specifying boom telescoping No and telescoping sequence 238
3 3 6 Number of part-lines of wire rope and limit load 239
3 3 7 Criteria for enabling emergency suspension free 239
3 3 8 Elevating speed deceleration 239
3 3 9 Hysteresis data 239
3 3 10 High-speed winch control 239
3 3 11 Backward stability 240
3 3 12 Wire unwinding length 240
3 3 13 Interlock function 240
3 3 14 Jib set condition 241
3 3 15 Slewing alarm output 241
3 3 16 Stroke end stop 242
3 3 17 Warning and stop % during boom lift with jib extended 242
3 3 18 Setting of allowable value for overload stop cancel 242
3 3 19 Actual load check 242
3 3 20 Fuel consumption monitor 243
3 3 21 Eco mode 243
3 3 22 Telematics 243
3 4 Applicable Model: GR-700N-1 244
3 4 1 Setting of operation status No 244
3 4 2 Display travel average 244
3 4 3 Subtraction load at single top 244
3 4 4 Section range setting 244
3 4 5 Data specifying boom telescoping No and telescoping sequence 244
3 4 6 Number of part-lines of wire rope and limit load 245
3 4 7 Boom telescoping control 245
3 4 8 Criteria for enabling emergency suspension free 245
3 4 9 Elevating speed deceleration 245
3 4 10 Hysteresis data 245
3 4 11 High-speed winch control 245
3 4 12 Wire unwinding length 245
3 4 13 Interlock function 246
3 4 14 Backward stability 246
3 4 15 Jib set condition 247
3 4 16 Slewing alarm output 247
3 4 17 Stroke end stop 248
3 4 18 Warning and stop % during boom lift with jib extended 248
3 4 19 Setting of allowable value for overload stop cancel 248
3 4 20 Actual load check 248
3 4 21 Fuel consumption monitor 249
3 4 22 Eco mode 249
3 4 23 Telematics 249
History of revision 250

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