Description
Tadano Faun AML-LIIA Overload Prevention Device Service Manual W301-0151E – PDF DOWNLOAD
FILE DETAILS:
Tadano Faun AML-LIIA Overload Prevention Device Service Manual W301-0151E – PDF DOWNLOAD
Language : English
Pages : 276
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Tadano Faun AML-LIIA Overload Prevention Device Service Manual W301-0151E – PDF DOWNLOAD
Foreword:
This service manual (this document) is compiled to provide information on the AML-LIIA (overload prevention device) that is mounted on the Rough Terrain Crane GR-300N-1, TR-250M-7, GR-250N-1, GR-350N-1, and GR-160N-1, Tower reach Rough Terrain Crane GR-120F-1, and All Terrain Crane GA-700N-1.
- “Diagram of the AML-LIIA System” (Page 9, 36, 50, and 64) and “Input/Output Signals of the AML-LIIA System” (Page 10 to 35, 37 to 49, 51 to 63, and 65 to 86) in this document offers the general description on the electrical circuit of cranes GR-300N-1, TR-250M-7, GR-250N-1, GR-350N-1, GR-160N-1, GR-120F-1, and GA-700N-1. For the detailed electrical circuit, refer to the service manual (electrical circuit diagrams) of each model.
- For the actual works, perform appropriate repair and service with referring to the separate operation and maintenance manual, parts catalog, and service manual for each model.
- When part replacement is needed, refer to the parts catalog first to check the disassembly unit as well as the parts sales unit.
TABLE OF CONTENTS:
Tadano Faun AML-LIIA Overload Prevention Device Service Manual W301-0151E – PDF DOWNLOAD
W301-0151EΒ 1
Forword 2
1Β Applicable SpecΒ No /Crane Model 2
2Β Contents 3
Components of the AML-LIIA Main UnitΒ 7
1Β PanelΒ 7
2Β Internal View and Name Plate 8
3Β Internal Block Diagram 9
Diagram of the AML-LIIA System (GR-300N-1/TR-250M-7/GR-250N-1/GR-350N-1) 10
Input/Output Signals of the AML-LIIA System (GR-300N-1/TR-250M-7/GR-250N-1/GR-350N-1)Β 11
Diagram of the AML-LIIA System (GR-160N-1) 37
Input/Output Signals of the AML-LIIA System (GR-160N-1)Β 38
Diagram of the AML-LIIA System (GR-120F-1) 51
Input/Output Signals of the AML-LIIA System (GR-120F-1)Β 52
Diagram of the AML-LIIA System (GA-700N-1) 65
Input/Output Signals of the AML-LIIA System (GA-700N-1)Β 66
[OPERATION]Β 88
Functions of and How to Use User Mode (GR-300N-1/TR-250M-7/GR-250N-1/GR-350N-1)Β 88
Mode Structure 88
Configuration and Functions of the AML SystemΒ 89
Names and Functions of the Parts 92
Registering Operating Conditions 96
Pre-operational Inspection on the AMLΒ 99
How to Use the Working Area Limiting Function 100
How to Use the Boom Elevating Speed Adjusting FunctionΒ 102
Functions of and How to Use User Mode (GR-160N-1) 104
Mode StructureΒ 104
Configuration and Functions of the AML System 105
Names and Functions of the PartsΒ 108
Registering Operating ConditionsΒ 112
Pre-operational Inspection on the AML 115
How to Use the Working Area Limiting Function 116
How to Use the Boom Elevating Speed Adjusting FunctionΒ 118
Functions of and How to Use User Mode (GR-120F-1) 120
Mode StructureΒ 120
Configuration and Functions of the AML System 121
Names and Functions of the PartsΒ 124
Registering Operating ConditionsΒ 128
Pre-operational Inspection on the AML 130
How to Use the Working Area Limiting Function 131
How to Use the Jib Tilt Speed Adjusting FunctionΒ 133
Functions of and How to Use User Mode (GA-700N-1) 135
Mode StructureΒ 135
Configuration and Functions of the AML System 136
Names and Functions of the PartsΒ 139
Registering Operating ConditionsΒ 143
Pre-operational Inspection on the AML 146
How to Use the Working Area Limiting Function 147
How to Use the Boom Elevating Speed Adjusting FunctionΒ 151
[ADJUSTMENT AND MAINTENANCE]Β 153
Outline of Adjustment Mode and Maintenance Mode 153
1Β Keys and Switches for Adjustment and Maintenance 153
2Β Mode Structure and MenuΒ 154
3Β Method of Shifting Modes 155
4Β Method of Menu Selection 156
Required Adjustment After AML System Parts ReplacementΒ 157
Functions of and How to Use Adjustment Mode 158
Adjustment Procedures 158
1Β Adjustment InitializationΒ 159
1 1 Procedure of “Conversion Factors Resetting” 159
1 2 Procedure of “Moment Adjustment Resetting”Β 159
2Β Boom Length Adjustment 160
3Β Boom Angle AdjustmentΒ 161
4Β Swing Angle Adjustment 162
5Β Outrigger Extension Width Adjustment 163
6Β Jib Angle Adjustment 164
7Β Jib Length AdjustmentΒ 165
8Β Moment AdjustmentΒ 166
8 1 Moment Zero-point AdjustmentΒ 167
8 2 Moment Span Preliminary AdjustmentΒ 167
8 3 Moment Zero-point Check and Fine Adjustment 168
8 4 Load Radius AdjustmentΒ 169
8 5 Moment Span Fine Adjustment 170
8 6 Moment Zero-point Recheck 171
9Β Clock Adjustment 172
10Β Swing Output Adjustment 173
10 1 Procedure of “AO Offset Value Resetting” 173
10 2 Swing output adjustment (AO offset adjustment) 173
11 Boom Elevating Output AdjustmentΒ 175
11 1Procedure of “Boom Elevating Characteristic Value Resetting” 175
11 2 Boom Elevating Output Adjustment (Boom Elevating Characteristic Adjustment)Β 175
12Β Telescoping/retraction Output AdjustmentΒ 177
12 1 Procedure of “Retraction Characteristic Value Resetting” 177
12 2 Telescoping/retraction Output Adjustment (Retraction Characteristic Adjustment)Β 177
Other Functions and How to Use Them 179
1Β Language 179
2Β Overload History Display 179
3Β Erasing the Overload History 180
Functions of and How to Use Maintenance ModeΒ 181
1Β Program Version DisplayΒ 181
2Β Data ID Number Display 181
3Β Di Check 182
4Β Ai Check 182
5Β Elevating Cylinder Oil Pressure MonitorΒ 183
6Β Do Check 183
7Β MDT (Multiplex Data Transmitter) Monitor 184
8Β Key Switch Check 186
9Β Display Unit Check 186
10Β Error Data DisplayΒ 186
11Β Erasing the Error DataΒ 187
12Β Option (OP) Board Check 187
13Β Ao CheckΒ 187
14Β Sio Check 188
15Β Adjust MonitorΒ 188
16Β Overload History DisplayΒ 188
17Β Erasing the Overload HistoryΒ 188
18Β Clock adjustmentΒ 188
Error Message 189
1Β Display of Error Message 189
2Β How to Read the Error MessageΒ 189
3Β How to Read the Error HistoryΒ 189
4Β Troubleshooting TableΒ 190
4 1 Group Code 0Β 190
4 2 Group Code 1Β 209
4 3 Group Code 2Β 211
4 4 Group Code 3Β 214
4 5 For GR-120F-1 Only (Group Code 0) 215
Disassembly of AML Main UnitΒ 220
1Β Removing Front Panel/Display Board 220
2Β Removing Rear Panel/Connector Board/Current Output Board 220
3Β Removing CPU Board/Analog Board /Power Board 221
3 1 Notes on ROM/EEPROM Replacement 221
[INFORMATION AND DATA]Β 222
Adjustment Value TableΒ 222
Specification No : GR-300N-1-00101Β 222
Specification No : GR-300N-1-00102Β 222
Specification No : TR-250M-7-00101Β 223
Specification No : GR-250N-1-00101, -00201Β 223
Specification No : GR-250N-1-00105, -00205Β 223
1Β Setting before adjustmentΒ 223
2Β Detector adjustmentΒ 223
3Β Slow stop adjustment 225
4Β Setting after adjustment 225
Specification No : TR-250M-7-00102Β 226
Specification No : GR-250N-1-00102, -00202Β 226
Specification No : GR-250N-1-00106, -00206Β 226
1Β Setting before adjustmentΒ 226
2Β Detector adjustmentΒ 226
3Β Slow stop adjustment 228
4Β Setting after adjustment 228
Specification No : TR-250M-7-00103Β 229
Specification No : TR-250M-7-00104Β 229
Specification No : GR-250N-1-00103, -00203Β 229
Specification No : GR-250N-1-00104, -00204Β 229
Specification No : GR-250N-1-00107, -00207Β 229
Specification No : GR-250N-1-00108, -00208Β 229
1Β Setting before adjustmentΒ 229
2Β Detector adjustmentΒ 229
3Β Slow stop adjustment 231
4Β Setting after adjustment 231
Specification No : GR-350N-1-00101Β 232
Specification No : GR-350N-1-00102Β 232
1Β Setting before adjustmentΒ 232
2Β Detector adjustmentΒ 232
3Β Slow stop adjustment 234
4Β Setting after adjustment 234
Specification No : GR-350N-1-00103Β 235
Specification No : GR-350N-1-00104Β 235
1Β Setting before adjustmentΒ 235
2Β Detector adjustmentΒ 235
3Β Slow stop adjustment 236
4Β Setting after adjustment 236
Specification No : GR-160N-1-00101Β 237
Specification No : GR-160N-1-00102Β 237
1Β Setting before adjustmentΒ 237
2Β Detector adjustmentΒ 237
3Β Slow stop adjustment 238
4Β Setting after adjustment 238
Specification No : GR-120F-1-00101Β 239
1Β Setting before adjustmentΒ 239
2Β Detector adjustmentΒ 239
3Β Slow stop adjustment 241
4Β Speed adjustment 241
5Β Setting after adjustment 241
GR-120F-1 (Pythagoras) speed adjustment procedure 242
Specification Number: GA-700N-1-10101 246
1Β Setting before adjustmentΒ 246
2Β Detector adjustmentΒ 246
3Β Slow stop adjustment 247
4Β Setting after adjustment 247
Specification Number: GA-700N-1-10102 248
1Β Setting before adjustmentΒ 248
2Β Detector adjustmentΒ 248
3Β Slow stop adjustment 249
4Β Setting after adjustment 249
Checking Detectors (GR-300N-1)Β 250
1Β Boom Length Detector 250
2Β Boom Angle DetectorΒ 251
3Β Swing Angle Detector 252
4Β Outrigger Extension Width Detector 252
5Β Pressure Sensor for Moment Detection 253
6Β Jib Angle Detector 253
Checking Detectors (TR-250M-7)Β 254
1Β Boom Length Detector 254
2Β Boom Angle DetectorΒ 255
3Β Swing Angle Detector 256
4Β Outrigger Extension Width Detector 256
5Β Pressure Sensor for Moment Detection 257
6Β Jib Angle Detector 257
Checking Detectors (GR-250N-1/GR-350N-1)Β 258
1Β Boom Length Detector 258
2Β Boom Angle DetectorΒ 259
3Β Swing Angle Detector 260
4Β Outrigger Extension Width Detector 260
5Β Pressure Sensor for Moment Detection 261
6Β Jib Angle Detector 261
Checking Detectors (GR-160N-1)Β 262
1Β Boom Length Detector 262
2Β Boom Angle DetectorΒ 263
3Β Swing Angle Detector 264
4Β Outrigger Extension Width Detector 264
5Β Pressure Sensor for Moment Detection 265
Checking Detectors (GR-120F-1)Β 266
1Β Boom Length Detector 266
2Β Boom Angle DetectorΒ 266
3Β Swing Angle Detector 267
4Β Outrigger Extension Width Detector 267
5Β Pressure Sensor for Moment Detection 268
6Β Jib Length DetectorΒ 268
7Β Jib Angle Detector 268
Checking Detectors (GA-700N-1)Β 269
1Β Boom Length Detector 269
2Β Boom Angle DetectorΒ 269
3Β Swing Angle Detector 270
4Β Outrigger Extension Width Detector 270
5Β Pressure Sensor for Moment Detection 271
6Β Jib Length DetectorΒ 271
7Β Jib Angle Detector 271
FuseΒ 272
Replacing Clock Battery 273
1Β In the Case of CPU Board Employing BR1225 BatteryΒ 273
2Β In the Case of CPU Board Employing CR2032 BatteryΒ 273
History of Revision 275
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