Tadano Faun Cargo Crane TM-ZR100-4 Service Manual SN EC7038 – PDF DOWNLOAD

Description

Tadano Faun Cargo Crane TM-ZR100-4 Service Manual SN EC7038 – PDF DOWNLOAD

FILE DETAILS:

Tadano Faun Cargo Crane TM-ZR100-4 Service Manual SN EC7038 – PDF DOWNLOAD

Language : English
Pages : 61
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Tadano Faun Cargo Crane TM-ZR100-4 Service Manual SN EC7038 – PDF DOWNLOAD

Safety:

Most accidents that occur during machine operation and maintenance are caused by failure to observe basic safety rules and precautions. Before operating your machine or performing maintenance, read and become familiar with all the safety precautions and recommendations given in this section.

• Remember that failure to observe even a single precaution could involve you and the people around the machine in a serious accident.
• Foreseeing potential dangers is vital for preventing accidents. All personnel working with the machine, including the supervisor, machine operator and oiler, should be sensitive to potentially dangerous situations and take the necessary measures to prevent accidents.
• Safety precautions and recommendations are outlined in this section and are also included in the operation and maintenance instructions given in subsequent sections. Warning labels are also provided on the machine.

1. Fundamental cautions
Servicemen inexperienced in the units of this machine should be cautious about safety operations. They must acquire sufficient knowledge about the equipment before dismounting and disassembling it. Before dismounting each component, a serviceman should read this service manual thoroughly and find out the weight of the component, then lift it by proper means.

The following are cautions to be observed all the time.

TABLE OF CONTENTS:

Tadano Faun Cargo Crane TM-ZR100-4 Service Manual SN EC7038 – PDF DOWNLOAD

TM-ZR-100-4/S1-1E 1
Safety 2
1 Fundamental cautions 3
2 Cautions in working 3
2 1General 3
2 2Dismounting & disassembling 4
2 3Remounting & assembling 4
3 Cautions in operation 4
3 1Brake fluid replenishment 4
3 2Handling of battery 4
3 3Handling of radiator 5
3 4Cooling fan 5
4 About waste disposal 5
4 1Gasoline 5
4 2Hydraulic oil 5
4 3Motor oil 5
Introduction 6
1 Applicable unit No 6
1 1Unit No of the ZR100 series 6
2 Separate service manuals 6
3 Appearance figure 7
4 Outline of specifications 8
5 Units 9
6 Contents 11
(B) Hydraulic Pressure Generating System 14
General for Hydraulic Pressure Generating System 15
1 Functions of units 15
1 1Hydraulic pump 15
1 2Manual control valve (6-gang) 15
2 Description of system 15
Hydraulic Pump 16
1 Construction 16
2 Dismounting and remounting 17
3 Disassembly and reassembly 17
3 1Replacement of oil seal-2 17
3 2Replacement of backup strip-13 and gasket-3,12 17
4 Cautions for starting the pump 17
Manual Control Valve 18
1 Construction 18
(C) Outrigger System 21
General for Outrigger System 22
1 Function of units 22
1 1Jack cylinders 22
1 2Pilot check valves 22
2 Description of system 22
Jack Cylinder (Left Side – for High Deck Body) 23
1 Construction 23
Jack Cylinder (Left Side – for Low Deck Body) 24
1 Construction 24
Jack Cylinder (Right Side) 25
1 Construction 25
Pilot Check Valve (jack) 26
1 Construction 26
(D) Swing System 27
General for Swing System 28
1 Function of units 28
1 1Swing cylinder 28
2 Description of system 28
Swing Cylinder 29
1 Construction 29
(E) Boom Elevation System 31
General for Boom Elevation System 32
1 Function of units 32
1 1Elevation cylinder 32
1 2Counterbalance valve 32
2 Description of system 32
Elevating Cylinder 33
1 Construction 33
Counterbalance Valve (Elevating) 34
1 Construction 34
(F) Winch System 36
General for Winch System 37
1 Function of units 37
1 1Hydraulic motor 37
1 2Winch 37
2 Description of system 37
Hydraulic Motor 38
1 Construction 38
2 Dismounting and remounting 39
3 Thread size and tightening torque 39
4 Operation test 39
Winch 40
1 Construction 40
2 Assembling and adjustment 41
3 Disassembly 41
4 Maintenance standards 42
(G) Telescoping System 43
General for Telescoping System (3-Section Boom) 44
1 Functions of unit 44
1 1Telescoping cylinder 44
1 2Counter valance valve 44
2 Description of system 44
2 1Boom extension 44
2 2Boom retraction 44
General for Telescoping System (4-Section Boom) 45
1 Functions of unit 45
1 1Telescoping cylinder 45
1 2Counter valance valve 45
2 Description of system 45
2 1Boom extension 45
2 2Boom retraction 45
Boom (3-Section) 46
Boom (4-Section) 47
Telescoping Cylinder 48
1 Construction 48
Counterbalance Valve (Telescoping) 49
1 Construction 49
Boom Adjustment Procedure (3-section Boom) 50
1 Adjustment 50
1 1Grease Application Procedure 50
1 2Upper Slide Plate Mounting Procedure (Fig 1) 50
1 3Extension/Retraction Wire Rope Adjustment Procedure (Fig 2 50
1 4Adjustment of Clearance between Boom Sections (Fig 3) 50
Boom Adjustment Procedure (4-section Boom) 52
1 Adjustment 52
1 1Grease Application Procedure 52
1 2 Upper Slide Plate Mounting Procedure (Fig 1) 52
1 3 Extension/Retraction Wire Rope Adjustment Procedure (Fig 52
1 4Adjustment of Clearance between Boom Sections (Fig 3) 52
(Y) Data, Adjustment & Checks 56
Service Data 57
1 Set pressure 57
1 1Standard 57
2 Hydraulic units 57
3 Hydraulic circuit 57
3 1Pressure setting 57
3 2Pressure adjustment 57
(Z) System Diagrams 58
Hydraulic Circuit 59
Electrical Circuit 60
History of revision 61

IMAGES PREVIEW OF THE MANUAL:

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

S.V