Tadano Faun Cargo Crane TM-ZR300XL Service Manual SN EU2255 – PDF DOWNLOAD

Description

Tadano Faun Cargo Crane TM-ZR300XL Service Manual SN EU2255 – PDF DOWNLOAD

FILE DETAILS:

Tadano Faun Cargo Crane TM-ZR300XL Service Manual SN EU2255 – PDF DOWNLOAD

Language : English
Pages : 125
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Tadano Faun Cargo Crane TM-ZR300XL Service Manual SN EU2255 – PDF DOWNLOAD

Safety :

Most accidents that occur during machine operation and maintenance are caused by failure to observe basic safety rules and precautions. Before operating your machine or performing maintenance, read and become familiar with all the safety precautions and recommendations given in this section.

• Remember that failure to observe even a single pre- caution could involve you and the people around the machine in a serious accident. Foreseeing potential dangers is vital for preventing accidents.
• All personnel working with the machine, including the supervisor, machine operator and oiler, should be sensitive to potentially dangerous situations and take the necessary measures to prevent accidents.
• Safety precautions and recommendations are outlined in this section and are also included in the operation and maintenance instructions given in subsequent sections. Warning labels are also provided on the machine.

Foreword:

• This manual contains information on the systems and components of TM-ZR300XL series cranes. It also contains repair, inspection, and adjustment procedures for those systems and components.
• To be sure of performing repair and service operations correctly ,read this manual in conjunction with the separate operation and maintenance manual and the separate parts catalog. Whenever a part need to be replaced, check the part sales unit in the parts catalog.

TABLE OF CONTENTS:

Tadano Faun Cargo Crane TM-ZR300XL Service Manual SN EU2255 – PDF DOWNLOAD

TM-ZR300JXL-4/S1(U)-1E 1
Safety 2
1 Fundamental cautions 3
2 Cautions in working 3
2 1 General 3
2 2 Dismounting & disassembling 4
2 3 Remounting & assembling 4
3 Cautions in operation 4
3 1 Brake fluid replenishment 4
3 2 Handling of battery 4
3 3 Handling of radiator 5
3 4 Cooling fan 5
4 About waste disposal 5
4 1 Gasoline 5
4 2 Hydraulic oil 5
4 3 Motor oil 5
Foreword 6
1 Applicable Unit No 6
1 1 Unit No of the TM-ZR300XL series 6
2 Separate Service Manual 6
3 Outline of specifications 7
4 Conversion table 8
(B) Hydraulic Power Generating System 14
B-1 Manual Control Valve 15
1 Structure 15
B-2 Rotary Joint 20
1 Structure 20
2 Reassembly 21
B-3 Hydraulic Pump 23
1 Structure 23
2 Dismounting and remounting 24
3 Disassembly and reassembly 24
3 1 Replacement of oil seal-2 24
3 2 Replacement of backup strip-13 and gasket-3,12 24
4 Cautions for starting the pump 24
(C) Outrigger System 25
C-1 Jack Cylinder 26
1 Structure 26
2 Check Valve Mounting Bolt 26
C-2 Pilot Check Valve (Jack) 27
1 Structure 27
(D) Swing System 28
D-1 Hydraulic Motor 29
1 Structure 29
2 Disassembly 30
3 Reassembly 30
D-2 Swing Speed Reducer 31
1 Structure 31
2 Dismounting And Remounting 32
3 Disassembly 32
D-3 Swing Bearing 34
1 Structure 34
2 Notes for installation 35
(E) Boom Elevating System 36
E-1 Boom Elevating Cylinder 37
1 Structure 37
E-2 Counterbalance Valve (elevating) 38
1 Structure 38
2 Pressure detector for AMA 39
(F) Winch System 40
F-1 Explanation of winch system (Hook-in Specifications) 41
1 General 41
1 1 Electrical Circuit 41
1 2 Hydraulic Circuit 41
2 Principle of operation 43
2 1 Hoisting up 43
2 2 Automatic stop & overwinding cutout release switch 45
2 3 Hook stowing 47
F-2 Hydraulic motor (Winch) 48
1 Structure 48
2 Thread size and tightening torque 49
F-3 Winch 50
1 Structure 50
2 Principle of Operation 51
2 1 Hoisting up 51
2 2 Hoisting down 51
(G) Boom Telescoping System 52
G-1 Boom (Three-Section Boom) 54
1 Structure 54
2 Top Slide Plate Installation Procedure 57
3 Adjustment of Clearance between Boom Sections 57
4 Telescoping wire rope adjusting procedure 58
5 Telescoping wire rope readjusting procedure 59
G-2 Boom (Four-Section Boom) 61
1 Structure 61
2 Notes for Reassembly 62
3 Boom Adjustment Procedures 63
3 1 Top Slide Plate Installation Procedure 63
3 2 Adjustment of Clearance between Boom Sections 63
G-3 Boom (Five-Section Boom) 65
1 Structure 65
2 Notes for Reassembly 66
3 Boom Adjustment Procedures 67
3 1 Top Slide Plate Installation Procedure 67
G-4 Telescoping cylinder (Three sections boom) 69
1 Structure 69
2 Notes for Reassembly of Cylinder Assembly 70
3 Notes for Reassembly of Telescoping Cylinder 71
G-5 Telescoping Cylinder (Four-Section Boom) 72
1 Structure 72
2 Description of Operation 75
2 1 Control of Telescoping Sequence 75
2 2 Shock-Absorbing Mechanism of No 2 Cylinder 75
3 Notes for Reassembly of Cylinder Assembly 76
4 Notes for Reassembly of Telescoping Cylinder 78
5 Cautions about Telescoping Wire Rope Adjustment 79
6 Telescoping Wire Rope Adjustment Procedure 80
6 1 Wire rope adjustment with the telescoping cylinder out of the boom 80
6 2 Wire rope adjustment with the telescoping cylinder installed in the boom 82
G-6 Telescoping Cylinder (Five-Section Boom) 83
1 Structure 83
2 Description of Operation 86
2 1 Control of Telescoping Sequence 86
2 2 Shock-Absorbing Mechanism of No 3 Cylinder 88
3 Notes for Reassembly of Cylinder Assembly 89
4 Notes for Reassembly of Telescoping Cylinder 92
5 Telescoping Wire Rope Adjustment Procedure 93
5 1 Wire rope adjustment with the telescoping cylinder out of the boom 94
5 2 Wire rope adjustment with the telescoping cylinder installed in the boom 95
G-7 Counterbalance Valve (Telescoping) 97
1 Structure 97
(H) Safety System 99
H-1 AMA (Load Moment Indicator) 100
1 Structure 100
2 Function of Components 100
3 Caution About Installing Length Detector 101
4 AMA Adjustment 103
4 1 Attention for adjustment work 103
4 2 AMA components 103
4 3 Selecting the crane model and capacity data 103
4 4 Zero-and span-adjustment of length detector 105
4 5 Zero-and span-adjustment of angle detector 106
4 6 Confirming Accuracy 107
5 List of Error Nos Related to AMA 108
6 Adjustment items when parts are exchanged 109
H-2 Length Detector (Boom) 110
1 Structure and Function 110
2 Specifications 111
3 Disassembly 111
4 Assembly 112
5 Replacing the Potentiometer 114
H-3 Angle Detector (Boom) 115
1 Structure 115
2 Specifications (Potentiometer) 115
H-4 Outrigger Extension Detector 116
1 Procedure to adjust outrigger extension detector switch and uninstalled outrigger warning switch 116
1 1 Adjusting outrigger extension detector switch 116
1 2 Adjusting uninstalled outrigger warning switch 116
2 Checking outrigger extension detector switch and uninstalled outrigger warning switch 116
2 1 Checking outrigger extension detector switch 116
2 2 Checking uninstalled outrigger warning switch 116
(Y) Data, Adjustment and Checks 119
Y-1 Service data 120
1 Set pressure 120
2 Hydraulic units 120
3 Hydraulic circuit 121
(Z) System Diagrams 122
Z-1 Hydraulic Circuit 123
Z-2 Electrical Circuit 124
History of revision 125

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