Tadano Faun Cargo Crane TM-ZR500XL Service Manual SN EW0041 – PDF DOWNLOAD

Description

Tadano Faun Cargo Crane TM-ZR500XL Service Manual SN EW0041 – PDF DOWNLOAD

FILE DETAILS:

Tadano Faun Cargo Crane TM-ZR500XL Service Manual SN EW0041 – PDF DOWNLOAD

Language : English
Pages : 163
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Tadano Faun Cargo Crane TM-ZR500XL Service Manual SN EW0041 – PDF DOWNLOAD

Safety:

Most accidents that occur during machine operation and maintenance are caused by failure to observe basic safety rules and precautions. Before operating your machine or performing maintenance, read and become familiar with all the safety precautions and recommendations given in this section.

• Remember that failure to observe even a single precaution could involve you and the people around the machine in a serious accident. Foreseeing potential dangers is vital for preventing accidents.
• All personnel working with the machine, including the supervisor, machine operator and oiler, should be sensitive to potentially dangerous situations and take the necessary measures to prevent accidents.
• Safety precautions and recommendations are outlined in this section and are also included in the operation and maintenance instructions given in subsequent sections. Warning labels are also provided on the machine.

1. Fundamental cautions
Servicemen inexperienced in the units of this machine should be cautious about safety operations. They must acquire sufficient knowledge about the equipment before dismounting and disassembling it. Before dismounting each component, a serviceman should read this service manual thoroughly and find out the weight of the component, then lift it by proper means.
The following are cautions to be observed all the time.

TABLE OF CONTENTS:

Tadano Faun Cargo Crane TM-ZR500XL Service Manual SN EW0041 – PDF DOWNLOAD

TM-ZR500XL-4/S2(U)-2E 1
Safety 2
1 Fundamental cautions 3
2 Cautions in working 3
2 1 General 3
2 2 Dismounting and disassembling 4
2 3 Remounting and assembling 4
3 Cautions in operation 4
3 1 Brake fluid replenishment 4
3 2 Handling of battery 4
3 3 Handling of radiator 5
3 4 Cooling fan 5
4 About waste disposal 5
4 1 Gasoline 5
4 2 Hydraulic oil 5
4 3 Motor oil 5
Foreword 6
1 Applicable Unit No 6
1 1 Unit No of the TM-ZR500XL series 6
2 Separate Service Manual 6
3 Outline of specifications 7
4 Conversion table 8
5 Contents 11
(B) Hydraulic Power Generating System 14
B-1 Manual Control Valve (Hook-in Spec) 15
1 Structure 15
B-2 Rotary Joint 20
1 Structure 20
2 Reassembly 21
B-3 Hydraulic Pump 22
1 Structure 22
2 Dismounting and remounting 23
3 Disassembly and reassembly 23
3 1 Replacement of oil seal-2 23
3 2 Replacement of backup strip-13 and gasket-3,12 23
4 Cautions for starting the pump 23
(C) Outrigger System 24
C-1 Jack Cylinder 25
1 Structure 25
2 Check Valve Mounting Bolt 25
C-2 Pilot Check Valve (Jack) 26
1 Structure 26
(D) Swing System 27
D-1 Hydraulic Motor (Swing) 28
1 Structure 28
2 Disassembly 29
3 Reassembly 29
4 Operation Test 29
D-2 Swing Speed Reducer 30
1 Structure 30
2 Dismounting And Remounting 31
3 Disassembly 31
D-3 Swing Bearing 33
1 Structure 33
2 Notes for Installation 34
(E) Boom Elevation System 35
E-1 Boom Elevating Cylinder 36
1 Structure 36
E-2 Counterbalance Valve (elevating) 37
1 Structure 37
2 Pressure detector for AMA 38
(F) Winch System 40
F-1 Explanation of winch system (Hook-in Specifications) 41
1 General 41
1 1 Electrical Circuit 41
1 2 Hydraulic Circuit 41
2 Principle of operation 43
2 1 Hoisting up 43
2 2 Automatic stop and overwinding cutout release switch 45
2 3 Hook stowing 47
F-2 Hydraulic motor (Winch) 48
1 Structure 48
2 Thread size and tightening torque 49
F-3 Winch 50
1 Structure 50
2 Principle of Operation 51
2 1 Hoisting up 51
2 2 Hoisting down 51
(G) Boom Telescoping System 52
G-1 Boom (Three-Section Boom) 54
1 Structure 54
2 Top Slide Plate Installation Procedure 56
3 Adjustment of Clearance between Boom Sections 56
G-2 Boom (Four-Section Boom) 58
1 Structure 58
2 Notes for Reassembly 59
3 Boom Adjustment Procedures 60
3 1 Top Slide Plate Installation Procedure 60
3 2 Adjustment of Clearance between Boom Sections 60
G-3 Boom (Five-Section Boom) 62
1 Structure 62
2 Notes for Reassembly 63
3 Boom Adjustment Procedures 64
3 1 Top Slide Plate Installation Procedure 64
3 2 Adjustment of Clearance between Boom Sections 65
G-4 Boom (Six-Section Boom) 66
1 Structure 66
2 Notes for Reassembly 67
3 Boom Adjustment Procedures 69
3 1 Grease Application Procedure 69
3 2 Top Slide Plate Installation Procedure 69
3 3 Telescoping wire rope adjustment procedure 69
3 4 Adjustment of Clearance between Boom Sections 71
G-5 Telescoping cylinder (Three sections boom) 73
1 Structure 73
2 Notes for Reassembly of Cylinder Assembly 75
G-6 Telescoping Cylinder (Four-Section Boom) 78
1 Structure 78
2 Description of Operation 81
2 1 Control of Telescoping Sequence 81
2 2 Shock-Absorbing Mechanism of No 2 Cylinder 81
3 Notes for Reassembly of Cylinder Assembly 82
4 Notes for Reassembly of Telescoping Cylinder 84
5 Cautions about Telescoping Wire Rope Adjustment 85
6 Telescoping Wire Rope Adjustment Procedure 86
6 1 Wire rope adjustment with the telescoping cylinder out of the boom 86
6 2 Wire rope adjustment with the telescoping cylinder installed in the boom 88
G-7 Telescoping Cylinder (Five-Section Boom) 89
1 Structure 89
2 Description of Operation 92
2 1 Control of Telescoping Sequence 92
2 2 Shock-Absorbing Mechanism of No 3 Cylinder 94
3 Notes for Reassembly of Cylinder Assembly 95
4 Notes for Reassembly of Telescoping Cylinder 98
5 Telescoping Wire Rope Adjustment Procedure 99
5 1 Wire rope adjustment with the telescping cylinder out of the boom 100
5 2 Wire rope adjustment with the telescoping cylinder installed in the boom 101
G-8 Telescoping Cylinder (Six-Section Boom) 103
1 Structure 103
2 Description of Operation 106
2 1 Control of Telescoping Sequence 106
2 2 Shock-Absorbing Mechanism of No 3 Cylinder 108
3 Notes for Reassembly of Cylinder Assembly 109
4 Notes for Reassembly of Telescoping Cylinder 112
G-9 Counterbalance Valve (Telescoping) 114
1 Structure 114
(H) Safety System 116
H-1 AMA (Load Moment Indicator) 117
1 Structure 117
2 Function of Components 117
3 Caution About Installing Length Detector 118
4 AMA Adjustment 120
4 1 Attention for adjustment work 120
4 2 AMA components 120
4 3 Selecting the crane model and capacity data 120
4 4 Zero-and span-adjustment of length detector 122
4 5 Zero-and span-adjustment of angle detector 123
4 6 Confirming Accuracy 124
5 List of Error Nos Related to AMA 125
6 Adjustment items when parts are exchanged 126
H-2 Length Detector (Boom) 127
1 Structure and Function 127
2 Specifications 128
3 Disassembly 128
4 Assembly 129
5 Replacing the Potentiometer 131
H-3 Angle Detector (Boom) 132
1 Structure 132
2 Specifications (Potentiometer) 132
H-4 Outrigger Extension Detector 133
1 Procedure to adjust outrigger extension detector switch and uninstalled outrigger warning switch 133
1 1 Adjusting outrigger extension detector switch 133
1 2 Adjusting uninstalled outrigger warning switch 133
2 Checking outrigger extension detector switch and uninstalled outrigger warning switch 133
2 1 Checking outrigger extension detector switch 133
2 2 Checking uninstalled outrigger warning switch 133
(V) Radio Control System 136
V-1 Configurations of Radio-control System 137
1 Structure 137
1 1 Names and functions of each part 138
2 Safety Functions of Radio-control System 139
2 1 Auto power-off function 139
2 2 Switch failure detection function 139
2 3 Continual operation restriction function 140
2 4 Instant stop alarm function 140
2 5 Alarm function 141
V-2 Radio-control Valve 142
1 Structure 142
1 1 Hydraulic circuit 142
1 2 Electric circuit 143
1 3 General View 144
1 4 Cross section 145
1 5 Unloading valve 147
V-3 Accelerator Cylinder 148
1 Structure 148
V-4 Measures for Emergency Case 149
1 When radio-control operation is impossible 149
1 1 If the LED of the transmitter flashes 149
1 2 When the mode indicator lamp of the control unit displays an error number 150
2 If the radio-control is not possible 151
3 Troubleshooting Guide 152
(Y) Data, Adjustment and Checks 154
Y-1 Service data 155
1 Set pressure 155
2 Hydraulic units 155
3 Hydraulic circuit 156
(Z) System Diagrams 158
Z-1 Hydraulic Circuit : Spec TM-50Z-4-202,203,204,205,214 (Hook safety latch) 159
Z-2 Hydraulic Circuit : Spec TM-50Z-4-222,223,224, 225 (Radio remote controls) 160
Z-3 Electrical Circuit : Spec TM-50Z-4-202,203,204,205,214 (Hook safety latch) 161
Z-4 Electrical Circuit : Spec TM-50Z-4-222,223,224, 225 (Radio remote controls) 162
History of revision 163

Customer Support: [email protected]

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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