Description
Tadano Faun Crane ATF 40G-2 Operating, Service & Maintenance Manual – PDF DOWNLOAD
FILE DETAILS:
Tadano Faun Crane ATF 40G-2 Operating, Service & Maintenance Manual – PDF DOWNLOAD
Language : English
Pages : 652
Downloadable : Yes
File Type : PDF
DESCRIPTION:
Tadano Faun Crane ATF 40G-2 Operating, Service & Maintenance Manual – PDF DOWNLOAD
1- The operation manual is to be observed !
Note: If counterweight goes down (warninglight comes on), slewing is disconnected.
Counterweight must be lifted.
2- The lifting capacities are applicable only when the crane is positioned horizontally on a solid ground.
3- The working radius is the horizontal distance between the center of the rotation and the center of the hookblock or the load,
the deflection of the boom due to its deadweight and the rated load are being taken into account.
4- The four outriggers must be placed on large-sized supports of resistant material, if this is required by the ground
conditions.
5- The outrigger beams must be extended to the dimension written on the load rating chart and secured by pins.
6- At least the supporting cylinders must be extended so, that all wheels don’t have groundcontact.
7- Slewing the superstructure free on wheels is only allowed with 1,4 t counterweight.
8- Working on wheels and travelling with load is only admissible, when the crane is lowered down completely to the blocks of the suspension cylinders.
9- Travelling with load is admissible only if the load is over rear and if the following conditions exist:
Good bearing soil, level and horizontal – maximum boom length 15,4 m – specified tyre inflating pressure – at travel speed
max. 1,4 km.p.h. – if possible, with the outriggers extended and the outrigger floats just above ground level – load as close
as possible to the ground and fastened to the chassis, so as to prevent it from oscillating – slewing brake engaged – boom
directed to the rear and superstructure locking pin engaged.
10- Maximum admissible wind velocity for all duties is 15 m/sec. with a load surface sail area not exeeded 1,2 m2 per metric
ton lifting capacity.
TABLE OF CONTENTS:
Tadano Faun Crane ATF 40G-2 Operating, Service & Maintenance Manual – PDF DOWNLOAD
TABLE OF CONTENTS 0
Chapter_A 4
Chapter_B1 5
Chapter_B2 6
Chapter_C1 7
Chapter_C2 8
Chapter_D1 9
Chapter_D2 10
Chapter_E 11
Components/Special Tool 12
Back cover 13
A ATF40G-2 14
Chapter_A_Technical details 0
A_1_Specification sheet 0
A_1 1 Specification sheet 14
A_2_Load rating chart 0
A_2 1 Note to the load rating chart 32
A_2 2 Boom 0
7704-377 pdf 33
7704-377_1 33
7704-377_2 34
7704-378 pdf 35
7704-378_1 35
7704-378_2 36
7704-379 pdf 37
7704-379_1 37
7704-379_2 38
7704-380 pdf 39
7704-380_1 39
7704-380_2 40
7704-381 pdf 41
7704-381_1 41
7704-381_2 42
7704-382 pdf 43
7704-382_1 43
7704-382_2 44
7704-384 pdf 45
7704-384_1 45
7704-384_2 46
7704-385 pdf 47
7704-385_1 47
7704-385_2 48
7704-386 pdf 49
7704-386_1 49
7704-386_2 50
A_2 3 Fly jib 0
7704-387 pdf 51
7704-387_1 51
7704-387_2 52
7704-388 pdf 53
7704-388_1 53
7704-388_2 54
7704-389 pdf 55
7704-389_1 55
7704-389_2 56
7704-390 pdf 57
7704-390_1 57
7704-390_2 58
7704-391 pdf 59
7704-391_1 59
7704-391_2 60
7704-392 pdf 61
7704-392_1 61
7704-392_2 62
A_2 4 Counterweight configuration 63
A_2 5 Distribution of counterweights depending on rig arrangement 73
B1 ATF40G-2 75
Chapter_B1_Construction & Operation & Circuit(chassis 0
B1_1_Construction & Operation 0
ABV 75
Suspension 76
Gearbox 80
inter-wheel differential locks / axle drive 82
Steering 84
Outrigger 87
B1_2_Layout_of_components 98
B1-2 1_Over-view 98
Over-view 98
Layout of components 99
Connection diagram 101
B1-2 2_Driver’s cab 105
Driver’s cab 104
Instrument panel 106
Electric behind front cover 108
Electric components 109
Fuse arrangement 110
Relay arrangement 112
B1-2 3_Hydraulic_system 0
Hydraulic pumps 114
priority valve 115
Engine cooling 116
Front steering 117
Rear steering 118
Outrigger and suspension 119
B1_3_Circuit_diagrams 0
B1-3 1_Key_for_diagrams 120
B1-3 2_Assumption_in_electrical_circuit_diagrams 127
B1-3 3_Electrical_circuit #2040101~#2040122 127
1 Chassis 128
2 Engine stop function 157
B1-3 3_Electrical_circuit #2040123~ 0
1 Chassis 158
2 Engine stop function 187
3 Day runinng light 188
4 Heating, Webasto Thermo 90S 189
5 Working floodlight on the outside rearview mirrors 190
B1-3 4_Hydraulic_circuit #2040101~#2040122 200
1 Hydraulic system 192
2 Steering 193
3 Drive assembly 194
4 Outriggers 195
5 Oil tank 196
6 Fan drive 197
7 Rotary coupling 198
B1-3 4_Hydraulic_circuit #2040123~ 0
1 Hydraulic system 200
2 Steering 201
3 Drive assembly 202
4 Outriggers 203
5 Oil tank 204
6 Fan drive 205
7 Rotary coupling 206
B1-3 5_Penumatic_circuit 0
1 Compressed air system 208
B2 ATF40G-2 210
Chapter_B2_Construction & Operation & Circuit(Superstructure) 0
B2_1_Construction & Operation 0
B2-1 1_Construction & Operation 0
Actuation of the hoisting gear 210
Boom elevation 212
Telescoping 213
Boom Telescopic Wire Rope 215
Slewing the superstructure 220
B2-1 2_AML-C_operation_Manual 222
Table of contents 223
1 Function keys and displays 224
2 Entry of the crane operating states 230
3 Working area monitoring 234
4 Check function 237
5 Menu 238
B2-1 3_AML-C Maintenance and Adjustment Manual 240
AML-C Maintenance and Adjustment Manual Contents 240
1 AML system component 243
2 Basic Operation 247
3 Maintenance Mode Operation 251
4 Error Codes and Error Messages 262
5 Adjustment Mode Operation 263
B2-1 4_AML-C Information and DATA 279
Information and DATA for AML-C Contents 280
1 Pin Assignment 281
2 Maintenance Menu 287
3 Adjustment Menu 288
4 Adjustment Information 289
B2_2_Layout_of_components 0
B2-2 1_Over-view 291
B2-2 2_Crane’s_cab 0
Crane cab 293
Instrument panel 295
Fuse / relay arrangement 298
Relay arrangement counterweight control 301
B2-2 3_Electric_system 0
Counterweight electric 302
Control valve electric 303
Working range limiter 304
B2-2 4_Hydraulic_system 0
Pressure pump 305
Main hydraulic valves 306
B2_3_Circuit_diagrams 0
B2-3 1_Key_for_diagrams 306
B2-3 2_Assumption_in_electrical_circuit_diagrams 313
B2-3 3_Electrical_circuit 0
1 Superstructure 314
2 Counterweight 328
3 Crane control 330
4 LMB 331
5 Crane control 332
6 LMB 334
7 Superstructure 335
8 length angle transmitter, anemometer 337
9 LMB 338
10 LMB with length angle transmitter, anemometer 339
11 Fly jib 340
12 Anemometer 341
13 Heating Webasto Thermo 50 342
14 Heating Webasto Thermo 90 ST 343
15 Air conditioning 344
16 Swing/working area limitation 345
17 Superstructure 346
18 Slipring 349
B2-3 4_Hydraulic_circuit 0
#2040101~#2040134 350
1 hydraulic system 350
2 Valve group 352
3 Boom elevation cylinder 353
4 Swing drive 354
5 Telescopic cylinder 355
6 Hoist winch 355
7 Counterweight rest 357
8 Pilot control 358
9 Supplementary oil cooler 359
10 Air condition 360
#2040135~ 0
1 Hydraulic system 362
2 Valve group 364
3 Boom elevation cylinder 365
4 Swing drive 366
5 Telescopic cylinder 367
6 Hoist winch 368
7 Counterweight rest 369
8 Pilot control 370
9 Supplementary oil cooler 371
10 Air condition 372
B2-3 5_Pneumatic_circuit 0
Compressed air system of superstructure 374
C ATF40G-2 376
Chapter_C1_Service_and_Maintenance (Chassis) 0
1 General information 376
2 Maintenance intervals 379
3 Engine 392
4 Gearbox (6WG-210) 400
6 Axles 403
7 Propeller shafts 408
8 Eddy-current brake 410
9 Breather 412
10 Hydraulic system #2040102~#2040130 414
10 Hydraulic system #2040131~ 425
11 Brake system 436
12 Electrical equipment 446
13 Wheels and tires 454
14 Outriggers 457
15 Driver’s cab 459
16 Miscellaneous; other points of lubrication, servicing and maintenance 463
24 Summary of oil types and filling capacities (Recommended oil types) 468
25 Summary of oil types and filling capacities (Recommended grease types) 470
26 Chart of approved consumables and lubricants 471
27 Inspection scheme (before start-up, daily) 472
28 Inspection and cleaning scheme 473
29 Oil/coolant level inspection and change scheme 474
30 Lubricating scheme 475
Chapter_C2_Service_and_Maintenance (Super structure) 0
1 Maintenance intervals 476
3 Hydraulic system 483
4 Swing mechanism 487
5 Hoisting gear 492
6 Winch rope 498
7 Electrical equipment 501
8 Crane cabin 506
9 Other points of lubrication, servicing and maintenance 509
15 Summary of oil types and filling capacities 512
16 Summary of lubricating grease types (recommended grease types) 513
17 Chart of approved consumables and lubricants 514
18 Inspection scheme (before start-up, daily) 515
19 Inspection and cleaning scheme 516
20 Oil/coolant level inspection and change scheme 517
21 Lubricating scheme 518
D ATF40G-2 519
ChapterD1_Troubleshooting(chassis) 0
D1_01_Simple_troubleshooting 519
1 1 Engine 520
1 2 Gearbox 522
1 4 Axle differential locks and drive assemblies 523
1 5 Hydraulic system in general 524
1 6 Brake system 533
1 7 Electrical equipment 535
1 8 Eddy current brake 536
D1_02_Emergency_operation 0
2 1 Towing the vehicle 537
2 2 Emergency control functions and elements 545
D1_03_Error_code_list 0
3 1 Transmission(ZF 6WG-210) 548
3 2 Tachograph(VDO MTCO1324) 601
3 3 ABV(Wabco) 604
ChapterD2_Troubleshooting(superstructure) 0
D2_01_Simple_troubleshooting 612
1 2 Hydraulic system of the superstructure in general 613
1 3 Swing mechanism 614
1 4 Telescoping mechanism 615
1 5 Boom elevation 616
1 6 Hoisting gear 617
1 7 Counterweight 618
1 8 Electrical equipment 619
D2_02_Emergency_operation 0
2 1 Emergency control functions and elements 620
D2_03_Error_code_list 0
3 1 AML-C Warning and Error Codes 622
E ATF40G-2 630
ChapterE_Dis_Assembly & Adjustment 0
E1_01_Adjustment(chassis) 0
E1-1 1_Pressure adjustment 0
Pressure check 630
Test connectors for inspection of the compressed air brake system 634
Engine cooling 637
Priovalve 638
Hydraulic pump 639
Main air components 640
Front steering 641
Rear steering 642
Outrigger and suspension 643
E2_02_Adjustment(superstructure) 0
E2-2 1_Pressure adjustment 0
Speeds of the working hydraulics of the superstructure 644
Electric-cut off valves 647
Working range limiter 648
Main hydraulic valves 649
Pressure pump 650
E2-2 2_Electric adjustment 0
Check hoist limit switch and Length transmitter 651
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IMAGES PREVIEW OF THE MANUAL:
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- This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
- Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.
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