Tadano Faun GR-300EX-2 Rough Terrain Crane (Circuit Diagrams and Data) Service Manual SN 561559 – PDF DOWNLOAD

Description

Tadano Faun GR-300EX-2 Rough Terrain Crane (Circuit Diagrams and Data) Service Manual SN 561559 – PDF DOWNLOAD

FILE DETAILS:

Tadano Faun GR-300EX-2 Rough Terrain Crane (Circuit Diagrams and Data) Service Manual SN 561559 – PDF DOWNLOAD

Language : English
Pages : 163
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Tadano Faun GR-300EX-2 Rough Terrain Crane (Circuit Diagrams and Data) Service Manual SN 561559 – PDF DOWNLOAD

GR-300EX-2/C2-2E 1
Foreword 2
1 Applicable spec and serial number 2
2 Separate service manual 2
3 Outline of specifications 3
4 Group index 4
5 Contents 5
(Y)Data, Adjustment and Checks 7
Y-1 Service Data 10
1 Amounts of oil and coolant 10
2 Operating speed 10
3 Hydraulic device 11
3 1 Hydraulic pump 11
3 2 Hydraulic motor 11
3 3 Hydraulic cylinder 11
4 Swing section 12
5 Boom section 12
5 1 Slide plate 12
5 2 Boom bending and deformation 13
5 3 Jib bending and deformation 14
5 4 Wire rope 14
5 5 Sheave 15
5 6 Inspection the hook block 15
6 Criteria for maintenance and replacement of vehicle 16
6 1 Power transmission device 16
6 2 Braking device 16
6 3 Steering device 17
7 Mass table 18
Y-2 Adjusting Pressure (Hydraulic Pressure) 19
1 Winch 19
2 Telescoping 20
3 Elevating 21
4 Steering 22
5 Swing 23
6 Outrigger 24
7 Lower pilot pressure 25
8 Remote control pilot pressure 26
9 Torque converter oil pressure 27
Y-3 Adjusting Pressure (Pneumatic Pressure) 28
1 Pneumatic pressure setting table 28
Y-4 Air Bleeding Procedure 29
1 Hydraulic pump 29
1 1 Steering and winch brake pilot pressure pump (double gear pump) 29
1 2 Main pump 29
1 3 Main pump (when the tank pressurization tool is used) 30
1 4 Tank pressurization tool 30
1 5 Other (cylinder) 30
2 Winch brake 31
3 Service brake 31
4 Hydraulic motor assy 32
4 1 Swing motor 32
4 2 Winch motor 32
4 3 Air conditioner motor 32
5 Swing control back-pressure valve 33
6 Pilot circuit (hydraulic pilot control valve) 33
7 Positive control circuit 34
8 Hydraulic valve (winch brake) 34
Y-5 Adjusting Procedure (Electric) 35
1 3rd / top boom full retraction detection switch (CN859) 35
2 Jib stowed detection switch (CN572) 35
3 Main winch drum rotation detection switch (CN591) 36
4 Aux winch drum rotation detection switch (CN592) 36
5 Over-front detection switch (CN521) 36
6 Control lever stand position detection switch (left) (CN529) 37
7 Straight ahead detection switch (CN408) 37
8 Wire rope run-out detection switch (main (CN595) and aux (CN596)) 38
Y-6 Assembly Adjustment (Crane Operation) 39
1 Adjusting boom telescoping wire ropes 39
Y-7 Assembly Adjustment (Traveling Device) 41
1 Service brake adjustment 41
1 1 Adjusting the brake pedal 41
1 2 Tightening the cap of reserve tank of service brake fluid 41
1 3 Check after replacing brake hose 41
2 Accelerator adjustment 41
2 1 Accelerator pedal 41
2 2 Accelerator sensor assembly and adjustment 42
3 Parking brake adjustment 44
3 1 Connecting the parking brake and brake chamber 44
4 Tire and steering angle adjustment 44
4 1 Tire air pressure 44
4 2 Adjusting the steering angle 44
5 Engine speed (and governor setting) 45
6 Torque converter and transmission 45
6 1 Maximum allowable speed 45
6 2 Adding oil to the torque converter and transmission 45
7 Braking force 46
7 1 Parking brake force 46
7 2 Service brake force 46
8 Adjusting the headlight light axes 46
9 Retightening the hub nuts 46
Y-8 Operation Check (Crane Operation) 47
1 Outrigger status indicator 47
2 Hoisting 48
3 Backward stability control 48
4 Outrigger emergency setting 48
5 Jib 48
6 Boom Telescoping Control 49
7 Suspension lock 50
8 Warning 51
9 Rope run-out detection check 51
10 Outrigger slide plate adjustment 51
11 Eco mode operation check 52
Y-9 Operation Check (Traveling Device) 53
1 Exhaust brake (EXB) 53
2 Automatic transmission 53
3 Steering mode change 54
4 Emergency switch 54
5 Overshift prevention 55
6 Warning 56
7 Speedometer 56
Y-10 Inspection and Maintenance 57
Y-11 Boom Connecting Pin and Thread Size Table 58
(Z)System Diagrams 59
Z-1 Hydraulic Circuit 63
1 Comparison table of hydraulic parts (Part No , Part name and Location) 63
2 Hydraulic circuit diagram 64
Z-2 Torque Converter Circuit 65
Z-3 Pneumatic Circuit 66
Z-4 Electric Circuit (Upper) (Crane) 67
1 Composition of the electric circuit diagram 67
1 1 — 561585 67
1 2 561586 — 561670 68
1 3 561671 — 69
2 Reading method of electric circuit diagram 70
3 Comparison table (Connector No , Usage, Coordinate and Paragraph No ) 71
4 Electric circuit 72
4 1 Electric circuit (crane, main) 72
4 2 Electric circuit (swing table, right) 73
4 3 Electric circuit (swing table, left) 74
4 3 1 –561585 74
4 3 2 561586 — 75
4 4 Electric circuit (boom) 76
4 4 1 — 561585 76
4 4 2 561586 — 77
4 5 Electric circuit (AML) 78
4 5 1 — 561585 78
4 5 2 561586 — 79
Z-5 Electric Circuit (Upper) (Carrier) 80
1 Composition of the electric circuit diagram 80
1 1 — 561585 80
1 2 561586 — 561670 81
1 3 561671 — 82
2 Comparison table (Connector No , Usage, Coordinate and Paragraph No ) 83
3 Electric circuit 84
3 1 Electric circuit (carrier, main) 84
3 1 1 — 561670 84
3 1 2 561671 – 85
3 2 Electric circuit (T/M, O/R) 86
3 3 Electric circuit (accelerator) 87
3 4 Electric circuit (ICF) 88
3 5 Electric circuit (SCT) 89
3 6 Electric circuit (GSMT) 90
3 7 Electric circuit (GOST-R) (– 561670) 91
Z-6 Electric Circuit (Lower) 92
1 Composition of the electric circuit diagram 92
2 Comparison table (Connector No , Usage, Coordinate and Paragraph No ) 93
3 Electric circuit 94
3 1 Electric circuit (lower, main) 94
3 2 Electric circuit (head light) 95
3 3 Electric circuit (engine, without DPF) 96
3 4 Electric circuit (Starter motor) 97
3 5 Electric circuit (O/R operation assy) 98
Z-7 Hydraulic Parts Location Diagram (Upper) 99
1 Winch 99
2 Telescoping 99
3 Elevation 100
4 Swing 100
5 Return 101
6 Drain 101
7 Gauge 102
8 Pilot 102
9 Steering 103
10 Air conditioner 103
11 Operation assy, operation valve 104
12 Pressure switch 104
Z-8 Hydraulic Parts Location Diagram (Lower) 105
1 Suction 105
2 Steering, suspension lock 105
3 Outrigger (H type) 106
4 Center joint 106
5 Return 107
6 Outrigger main body (H type) 107
Z-9 Hydraulic Parts Location Diagram (Torque Converter) 108
1 Torque converter related 108
Z-10 Pneumatic Parts Location Diagram 109
1 Service brake related (upper) 109
2 Service brake related (lower) 109
3 Control parts (lower) 110
Z-11 Electric Parts Location Diagram (Upper) 111
1 Inside cab 111
1 1 –561670 111
1 2 561671 — 112
2 Swing table, boom 113
2 1 — 561585 113
2 2 561586 — 114
3 Relay assy (inside cab) 115
4 Pressure switch installation diagram 116
Z-12 Electric Parts Location Diagram (AML, Overwinding (Two-blocking)) 117
1 AML parts assy 117
1 1 –561585 117
1 2 561586– 118
2 Overwind (two-blocking) indicator assy (boom) 119
3 Overwind (two-blocking) indicator assy (single top and jib) 120
Z-13 Electric Parts Location Diagram (ICF, SCT, GSMT) 121
1 ICF 121
2 SCT 122
3 GSMT 123
Z-14 Electric Parts Location Diagram (Lower) 124
1 Lower, main 124
1 1 Lower, main 124
1 2 Engine 125
2 Lower electric unit box (MDT, ECU, DIAG lamps) 126
3 Relay and fuse box (under the battery) 127
Z-15 Harness (Upper) (Crane) 128
1 Harness (crane, main) 128
1 1 Comparison table (Connector No , Usage and Coordinate) 128
1 2 Harness (crane, main) 129
2 Harness (swing table, right) 130
3 Harness (swing table, left) 131
3 1 — 561585 131
3 2 561586 — 132
4 Harness (boom) 133
4 1 — 561585 133
4 2 561586 — 134
5 Harness (AML) 135
5 1 — 561585 135
5 2 561586 — 136
6 Harness (overwinding (two-blocking)) (boom) 137
Z-16 Harness (Upper) (Carrier) 138
1 Harness (carrier, main) 138
1 1 Comparison table (Connector No , Usage and Coordinate) 138
1 2 Harness (carrier, main) 139
1 2 1 — 561670 139
1 2 2 561671 — 140
2 Harness (T/M, O/R) 141
3 Harness (accelerator) 142
4 Harness (ICF) 143
5 Harness (SCT) 144
6 Harness (GSMT) 145
7 Harness (GOST-R) (– 561670) 146
Z-17 Harness (Lower) 147
1 Harness (lower, main) 147
1 1 Comparison table (Connector No , Usage and Coordinate) 147
1 2 Harness (lower, main) 148
2 Harness (head light) 149
3 Harness (engine, without DPF) 150
4 Harness (Starter motor) 151
5 Harness (O/R operation assy) 152
Z-18 Anemometer 153
1 Structure 153
2 Electric circuit 154
3 Harness A 155
4 Harness B 156
5 Cord reel 157
Z-19 Hydraulic Oil Thermometer 158
1 Structure 158
Z-20 Beacon Lamp 159
1 Structure 159
2 Lamp (beacon) 160
3 Harness A 161
4 Harness B 162
History of revision 163

DESCRIPTION:

Tadano Faun GR-300EX-2 Rough Terrain Crane (Circuit Diagrams and Data) Service Manual SN 561559 – PDF DOWNLOAD

Foreword:

• This service manual describes the composition of the Model GR-300EX-2 rough terrain crane, its adjustment
  methods and hydraulic and electric circuit diagrams.
• This service manual applies to the cranes with the specification numbers given below. Check the specification
  number on the nameplate of your crane.
• Read the separate operation and maintenance manual and the parts catalog for repair and maintenance of the
  crane in conjunction with this manual. If the parts needs to be replaced, check the disassemble units and sales
  units in the parts catalog before replacing them.

IMAGES PREVIEW OF THE MANUAL:

Questions? Email us: [email protected]

PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

S.V