Tadano Faun Load Moment Indicator AML-C Service Manual – PDF DOWNLOAD

Description

Tadano Faun Load Moment Indicator AML-C Service Manual – PDF DOWNLOAD

FILE DETAILS:

Tadano Faun Load Moment Indicator AML-C Service Manual – PDF DOWNLOAD

Language : English
Pages : 326
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Tadano Faun Load Moment Indicator AML-C Service Manual – PDF DOWNLOAD

Foreword:

This service manual (this document) is compiled to provide information on the AML-C that is equipped on the crane.

• “Input/Output Signals of the AML System” in this document offers the general description on the electrical circuit of the crane. For the detailed electrical circuit, refer to the service manual (Circuit diagrams and Data) of each model.
• For the actual works, perform appropriate repair and service with referring to the separate operation and maintenance manual, parts catalog, and service manual of the applicable model.
• When part replacement is needed, refer to the parts catalog first to check the disassembly unit as well as the parts sales unit.

TABLE OF CONTENTS:

Tadano Faun Load Moment Indicator AML-C Service Manual – PDF DOWNLOAD

W301-0414E 1
Foreword 2
1 Applicable Crane Model / Spec No 2
2 Table of Contents 3
3 Acronyms and Abbreviations 5
(A) Components of AML System 6
A-1 Components of the AML System 7
1 1 System configuration 7
1 1 1 Diagram of the Main System 7
1 1 2 AML-C Block Diagram 8
1 2 Display Unit 9
1 2 1 Display panel 10
1 2 2 LED Display 12
1 2 3 Control switches 13
1 3 AML Main Unit 14
1 3 1 Construction 14
1 3 2 Panel outside view (CN1 – CN9) 15
1 3 3 Boards and Inner connectors 16
A-2 Input/output Signals of the AML System 17
2 1 AML Control Unit (Pin Assignment) 17
2 1 1 Explanation of the Signals (Di, Do) 17
2 1 2 CN1 Connector (8-Pin) 18
2 1 3 CN2-1 Connector (20-Pin) 18
2 1 4 CN2-2 Connector (16-Pin) 21
2 1 5 CN3 Connector (12-Pin) 24
2 1 6 CN4 Connector (6-Pin) 25
2 1 7 CN5 Connector (16-Pin) 26
2 1 8 CN6 Connector (14-Pin) 30
2 1 9 CN7 Connector (20-Pin) 31
2 1 10 CN8 Connector (8-Pin) 33
2 1 11 CN9 (USB) Connector (4-Pin) 33
A-3 ESP Boom controller (applicable to GR-1600XL-2) 34
3 1 Controller (Pin Assignment) 34
3 1 1 CN1 Connector (8-Pin) 34
3 1 2 CN2-1 Connector (20-Pin) 35
3 1 3 CN2-2 Connector (16-Pin) 37
3 1 4 CN3 Connector (12-Pin) 39
3 1 5 CN4 Connector (6-Pin) 40
3 1 6 CN5 Connector (16-Pin) 41
3 1 7 CN6 Connector (14-Pin) 42
3 1 8 CN7 Connector (20-Pin) 43
3 1 9 CN8 Connector (8-Pin) 44
3 1 10 CN9 (USB) Connector (4-Pin) 44
(B) User Mode 45
B-1 Functions and How to use the User Mode 47
1 1 Mode Structure 47
1 2 Display Selection 47
1 3 Operation Indicator Display 48
1 3 1 GR-150XL-1 48
1 3 2 GR-350XL, 550XL, 750XL, 1000XL-2 49
1 3 3 GR-1600XL-2 50
1 3 4 GS-700BR-1 51
B-2 Registration of Operating State and AML Function Check 53
2 1 Registration of Outrigger State 53
2 2 Registration of Crane State 56
2 3 Registration of counterweight state 58
2 4 Registration of Number of Part-lines of Wire Rope 59
2 5 Pre-operational Inspection on AML 61
B-3 Alarm and Recovery Operation 63
3 1 Type of Warning Codes and Buzzer 63
3 2 Warning Code and Crane Model Comparison Table 64
3 3 Warning code and Remedy List 65
3 3 1 GR-150XL-1 65
3 3 2 GR-350XL, 550XL, 750XL, 1000XL-2 68
3 3 3 GR-1600XL-2 71
3 3 4 GS-700BR-1 76
B-4 Other Functions 78
4 1 Working Range Limit Function 78
4 1 1 Display of Limit Function State 79
4 1 2 Registering Boom Slewing Angle, Lifting Height, and Load Radius Limit 79
4 1 3 Registration of Slewing Range Limit Function 81
4 1 4 Alarm for Work Range Limit and Recovery Operation 83
4 2 TARE Function 84
4 3 Mute Alarm Function 84
4 4 Fuel Consumption Indicator 85
4 5 User Adjustment Menu 86
4 5 1 Adjustment menu/model comparison table 86
4 5 2 User Adjustment Menu 86
4 5 3 Eco mode selection 87
4 5 4 Activating/Deactivating the Winch Drum Rotation Buzzer Function 88
4 5 5 Fuel Consumption History Display 89
4 5 6 Selection of Winch to be used 90
4 5 7 Adjustment of Display Panel Contrast 93
4 5 8 Transmission of Telematics alarm data 93
4 5 9 Maintenance Telescoping Mode (Applicable to GR-150XL-1 ) 94
4 5 10 Selection of Elevation Slow Stop/Cancel 96
4 5 11 Setting of Anemometer Alarm Threshold Value 97
4 6 Back light On (Off) Function 98
B-5 Action against AML System Error 99
5 1 GR-150XL, 350XL, 550XL, 750XL, 1000XL, 1600XL 99
5 2 GS-700BR-1 100
B-6 Do Output Control 101
6 1 Cause for AML Automatic Stop Output 101
6 1 1 100% Lifting Performance Stop 102
6 1 2 Anti-two-block Stop 103
6 1 3 Backward Stability Stop 103
6 1 4 Boom Upper Limit Stop 104
6 1 5 Boom Lower Limit Stop 104
6 1 6 Lifting Height Limit Stop 104
6 1 7 Load radius Limit Stop 105
6 1 8 Jib Fall Prevention Stop 105
6 1 9 Elevation Lower Limit 106
6 1 10 Elevation Upper Limit 106
6 2 Do Output Abnormality Processing 107
6 3 Drum Indicator Control Function 108
6 3 1 Outline of Drum Indicator Control Function 108
6 3 2 Input 108
6 3 3 Output 108
6 3 4 Panel LED Control 108
6 3 5 Drum Indicator Do Output Control 109
6 3 6 Drum Indicator Do Output Restriction 109
6 4 Output of warning 109
6 4 1 Safety signal 109
6 4 2 90% warning 109
6 4 3 100% warning 109
B-7 AML Control 110
7 1 Backward Stability Stop Function 110
7 1 1 Outline of Function 110
7 1 2 Restriction Contents 110
7 2 Working Range Limit Stop Function 110
7 2 1 Outline of Function 110
7 2 2 Restriction Contents 111
7 2 3 Cancel Condition 112
7 2 4 Storing of Setting Condition 112
7 3 Output of Interference Prevention Warning 113
7 3 1 Function 113
7 3 2 Data Specification 113
7 3 3 Input 113
7 3 4 Warning Condition 113
7 3 5 Warning Code 113
B-8 Proportional Control Function 114
8 1 Factors for Control 114
8 2 Elevation Slow Stop 114
8 3 Slewing Slow Stop 114
B-9 AML Cancel Function 115
9 1 Introduction 115
9 2 Canceling Method 116
9 2 1 Cancel Status Judgment 116
9 2 2 Cancel Switch Abnormality Judgment 116
9 3 Interlock Stop 117
9 3 1 Cancel Contents 117
9 4 Overload Cancel 117
9 4 1 Cancel Contents 117
9 5 Detector Abnormality 118
9 5 1 Stop Processing at Detector Abnormality (Compulsory unload output) 118
(C) Maintenance Mode 121
Outline of Maintenance Mode 123
C-1 Operation Keys and Menu 124
1 1 Operation Keys 124
1 2 Structure of Maintenance Mode Menu 125
1 3 Mode Shift and Menu Structure 126
1 3 1 Shift to Maintenance Mode 126
1 3 2 Menu Selection 126
1 3 3 Maintenance Main Menu Functions 127
C-2 Individual Main Menu Functions 128
2 1 ROM ID check 128
2 2 Di Check 129
2 3 Ai Check 130
2 4 Pi Check 131
2 5 Si Check 132
2 6 Do Check 134
2 7 Ao Check 135
2 8 MDT Check 136
2 8 1 Description of Display Contents 136
2 8 2 Operation Method 136
2 8 3 Selection of MDT Check Menu Item 137
2 8 4 MDT Check, Display of Upper Section Di Check State 138
2 8 5 MDT Check, Display of Upper Section Ai Check State 139
2 8 6 MDT Check, Display of Upper Section Do Check State 140
2 8 7 MDT Check, Display of Lower Section Di Check State 141
2 8 8 MDT Check, Display of Lower Section Ai Check State 142
2 8 9 MDT Check, Display of Lower Section Do Power Check State 143
2 8 10 MDT Check, Display of Lower Section Do Check State 144
2 8 11 MDT Check, Display of Lower Section Ao Check State 145
2 8 12 MDT Check, Display of Pi Check State 146
2 9 ESP Check 147
2 9 1 Description of Display Contents 147
2 9 2 Operation Method 147
2 9 3 Selection of ESP Check Menu Item 148
2 9 4 ESP Check, Controller ID Check 149
2 9 5 ESP Check, Display of Di Check State 150
2 9 6 ESP Check, Display of Ai Check State 151
2 9 7 ESP Check, Display of Do Check State 152
2 9 8 ESP Check, Display of Ao Check State 153
2 9 9 ESP Check, Display of System Power Check State 154
2 10 System Voltage Check 155
2 11 Error History Display 156
2 12 Erasing Error History 157
2 13 AML Emergency Switch History Display 158
2 14 Latest Overload History Display 159
2 15 Maximum Overload History Display 160
2 17 C/W Emergency Setting History 162
2 18 Telematics Check 163
2 19 Clock Adjustment 164
2 20 Meter Adjustment 166
2 21 Unit Selection 167
2 22 Language Selection 168
C-3 Integrated Information Display Screen 169
3 1 Crane Information Display Screen 169
3 2 Vehicle Information Display Screen 169
3 3 Display Contents 170
3 4 Vehicle Error Information 174
C-4 Error Code 175
4 1 Classification of Error Code 175
4 2 Error History 175
4 3 Error Notification 176
4 4 Error Code Table 177
4 4 1 Communication Device Error (Transmitter, etc ) 177
4 4 2 Detector Abnormality or Abnormal Combination of Detectors 180
4 4 3 AML Internal Abnormality (System Abnormality) 188
4 5 CPU State Indicator LED 190
C-5 Required Adjustment after AML System Part Replacement 191
C-6 Disassembly and Assembly 192
6 1 Disassembly of AML Main Unit 192
6 2 Connector 193
6 2 1 Removing and attaching the connector contact 193
6 2 2 Crimping receptacle contact 205
6 3 Replacing the Clock Battery 206
(D) Adjustment Mode 207
Outline of Adjustment Mode 209
D-1 Operation Keys and Menu 210
1 1 Operation Keys 210
1 2 Structure of Adjustment Mode Menu 211
1 3 Mode Shift 212
1 3 1 Shift to Maintenance Mode 212
1 3 2 Menu Selection 212
1 3 3 Shift to Adjustment Mode 213
1 3 4 Adjustment Main Menu 214
D-2 Detector Adjustment 216
2 1 Length and Angle Adjustment Screen 216
2 2 Boom Length Adjustment 217
2 2 1 Boom Length Zero Adjustment 217
2 2 2 Boom Length Span Adjustment 217
2 2 3 Adjustment Check 217
2 3 Boom Angle Adjustment 218
2 3 1 Boom Angle Zero Adjustment 218
2 3 2 Boom Angle Span Adjustment 218
2 3 3 Adjustment Check 218
2 4 Slewing Angle Adjustment 219
2 4 1 Slewing Angle 1 Zero Adjustment 219
2 4 2 Slewing Angle 2 Zero Adjustment 219
2 4 3 Slewing Angle 1 Span Adjustment 220
2 4 4 Slewing Angle 2 Span Adjustment 220
2 4 5 Adjustment Check 220
2 5 Outrigger Length Adjustment 221
2 5 1 Outrigger Length Zero Adjustment 221
2 5 2 Outrigger Length Span Adjustment 222
2 5 3 Adjustment Check 222
2 6 Jib Length Detector Adjustment 223
2 6 1 Jib Length Zero Adjustment 223
2 6 2 Jib Length Span Adjustment 223
2 6 3 Adjustment Check 223
2 7 Jib offset Angle Adjustment (Offset angle to Boom) 224
2 7 1 Jib offset angle Zero Adjustment 224
2 7 2 Jib offset angle Span Adjustment 224
2 7 3 Adjustment Check 224
2 8 ESP Telescoping Cylinder Length Adjustment 225
2 8 1 ESP Telescoping Cylinder Length Zero Adjustment 225
2 8 2 ESP Telescoping Cylinder Length Span Adjustment 225
2 8 3 Adjustment Check 225
2 9 Moment / Load Radius Adjustment 226
2 9 1 Moment Zero Adjustment 227
2 9 2 Moment Span Preliminary / Load Radius Adjustment 227
2 9 3 Moment Span Adjustment 228
2 9 4 Moment Adjustment Check 228
D-3 Valve Adjustment 229
3 1 Adjustment Sub Menu 229
3 2 Slewing Output Adjustment (Offset Method) 230
3 3 Slewing Output Adjustment (Characteristics Measurement Method) 231
3 3 1 Adjustment Procedure 231
3 4 Elevating / Telescoping Output Adjustment 233
3 5 Function of Slow Stop 234
3 5 1 Elevation Slow Stop 234
3 5 2 Slewing Slow Stop 234
D-4 Performance Setup 235
4 1 Winch drum position selection 235
D-5 Operation History Erase 237
5 1 Operation Procedure 237
D-6 Option Select 238
6 1 Operation Procedure 238
6 2 Processing Depending on Setting Status 239
6 3 Processing at Setting without Detector 239
6 4 Processing at Setting without Function 240
D-7 AML Emergency / Override Switch History Erase 241
7 1 Operation Procedure 241
7 2 Operating Conditions 241
D-8 Outrigger Emergency Setting History Erase 242
8 1 Operation Procedure 242
8 2 Operating Conditions 242
D-9 ESP Valve Adjustment 243
9 1 Adjustment Sub Menu 243
9 2 Telescoping Cylinder Output Adjustment 244
D-10 ESP Telescoping Reset 245
(E) Information and Data 246
E-1 AML Adjustment Value List 247
1 1 Applicable Model: GR-150XL-1 247
1 1 1 Initial Adjustment 247
1 1 2 Detector Adjustment 247
1 1 3 Slow Stop Adjustment 248
1 1 4 Drum Position Adjustment 248
1 1 5 Option Setting 248
1 1 6 Setting Item after Adjustment 248
1 2 Applicable Model: GR-350XL-2 249
1 2 1 Initial Adjustment 249
1 2 2 Detector Adjustment 249
1 2 3 Slow Stop Adjustment 250
1 2 4 Setting Item after Adjustment 250
1 2 5 Option Setting 250
1 3 Applicable Model: GR-550XL-2 251
1 3 1 Initial Adjustment 251
1 3 2 Detector Adjustment 251
1 3 3 Slow Stop Adjustment 252
1 3 4 Setting Item after Adjustment 252
1 3 5 Option Setting 252
1 4 Applicable Model: GR-750XL-2 253
1 4 1 Initial Adjustment 253
1 4 2 Detector Adjustment 253
1 4 3 Slow Stop Adjustment 254
1 4 4 Setting Item after Adjustment 254
1 4 5 Option Setting 254
1 5 Applicable Model: GR-1000XL-2 255
1 5 1 Initial Adjustment 255
1 5 2 Detector Adjustment 255
1 5 3 Slow Stop Adjustment 256
1 5 4 Setting Item after Adjustment 256
1 5 5 Option Setting 256
1 6 Applicable Model: GR-1600XL-2 257
1 6 1 Initial Adjustment 257
1 6 2 Detector Adjustment 257
1 6 3 Telescoping Cylinder Length Correction 258
1 6 4 Slow Stop Adjustment 259
1 6 5 Setting Item after Adjustment 259
1 6 6 Option Setting 260
1 6 7 Adjustment Item at AML Replacement 260
1 7 Applicable Model: GS-700BR-1 261
1 7 1 Initial Adjustment 261
1 7 2 Detector Adjustment 261
1 7 3 Slow Stop Adjustment 262
1 7 4 Setting Item after Adjustment 262
1 7 5 Option Setting 262
E-2 Detector Check 263
2 1 Applicable Model: GR-150XL-1 263
2 1 1 Boom Length Detector 263
2 1 2 Boom Angle Detector 263
2 1 3 Slewing Angle Detector 264
2 1 4 Outrigger Extension Length Detector 265
2 1 5 Pressure Sensor for Moment Detection 265
2 2 Applicable Model: GR-350XL-2 266
2 2 1 Boom Length Detector 266
2 2 2 Boom Angle Detector 266
2 2 3 Slewing Angle Detector 267
2 2 4 Outrigger Extension Length Detector 268
2 2 5 Pressure Sensor for Moment Detection 268
2 3 Applicable Model: GR-550XL-2 269
2 3 1 Boom Length Detector 269
2 3 2 Boom Angle Detector 270
2 3 3 Slewing Angle Detector 270
2 3 4 Outrigger Extension Length Detector 271
2 3 5 Pressure Sensor for Moment Detection 271
2 4 Applicable Model: GR-750XL-2 272
2 4 1 Boom Length Detector 272
2 4 2 Boom Angle Detector 273
2 4 3 Slewing Angle Detector 273
2 4 4 Outrigger Extension Length Detector 274
2 4 5 Pressure Sensor for Moment Detection 274
2 5 Applicable Model: GR-1000XL-2 275
2 5 1 Boom Length Detector 275
2 5 2 Boom Angle Detector 276
2 5 3 Slewing Angle Detector 276
2 5 4 Outrigger Extension Length Detector 277
2 5 5 Pressure Sensor for Moment Detection 277
2 6 Applicable Model: GR-1600XL-2 278
2 6 1 Telescoping Cylinder Stroke Detector 278
2 6 2 Boom Angle Detector 278
2 6 3 Slewing Angle Detector 279
2 6 4 Outrigger Extension Length Detector 279
2 6 5 Pressure Sensor for Moment Detection 280
2 6 6 Jib Angle Detector 280
2 7 Applicable Model: GS-700BR-1 281
2 7 1 Boom Length Detector 281
2 7 2 Boom Angle Detector 282
2 7 3 Slewing Angle Detector 282
2 7 4 Outrigger Extension Length Detector 283
2 7 5 Pressure Sensor for Moment Detection 283
E-3 AML Control Function List 284
3 1 Applicable Model: GR-150XL-1 284
3 2 Applicable Model: GR-350XL-2 285
3 3 Applicable Model: GR-550XL-2 286
3 4 Applicable Model: GR-750XL-2 287
3 5 Applicable Model: GR-1000XL-2 288
3 6 Applicable Model: GR-1600XL-2 289
3 6 1 Specification No : GR-1600-2-00101 289
3 6 2 Specification No : GR-1600-2-00102 296
3 7 Applicable Model: GS-700BR-1 303
E-4 AML Input/Output List 304
4 1 Applicable Model: GR-150XL-1 304
4 2 Applicable Model: GR-350XL-2 305
4 3 Applicable Model: GR-550XL-2 306
4 4 Applicable Model: GR-750XL-2 307
4 5 Applicable Model: GR-1000XL-2 308
4 6 Applicable Model: GR-1600XL-2 309
4 6 1 Specification No : GR-1600-2-00101 309
4 6 2 Specification No : GR-1600-2-00102 317
4 7 Applicable Model: GS-700BR-1 325
History of revision 326

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