Service Repair Manual for Tadano Faun AML-C Load Moment Indicator PDF

Description

Tadano Faun Load Moment Indicator AML-C Service Manual – PDF DOWNLOAD

FILE DETAILS:

Tadano Faun Load Moment Indicator AML-C Service Manual – PDF DOWNLOAD

Language : English
Pages : 211
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Tadano Faun Load Moment Indicator AML-C Service Manual – PDF DOWNLOAD

Foreword:

This service manual (this document) is compiled to provide information on the AML-C that is equipped on the crane. “Input/Output Signals of the AML System” in this document offers the general description on the electrical circuit of the crane.

• For the detailed electrical circuit, refer to the service manual (Circuit diagrams and Data) of each model. For the actual works, perform appropriate repair and service with referring to the separate operation and maintenance manual, parts catalog, and service manual of the applicable model.
• When part replacement is needed, refer to the parts catalog first to check the disassembly unit as well as the parts sales unit.

TABLE OF CONTENTS:

Tadano Faun Load Moment Indicator AML-C Service Manual – PDF DOWNLOAD

W301-0411E 1
Foreword 2
1 Applicable Crane Model / Spec No 2
2 Table of Contents 3
3 Acronyms and Abbreviations 5
4 International Standard 6
5 Crane Performance 8
6 Reduction of Rated Capacity 9
(A) Components of AML System 10
A-1 Components of the AML System 11
1 1 System configuration 11
1 1 1 Diagram of the Main System 11
1 1 2 AML-C Block diagram 12
1 2 Display Unit 13
1 2 1 Display panel 14
1 2 2 LED Display 16
1 2 3 Control switches 17
1 3 AML Main Unit 18
1 3 1 Construction 18
1 3 2 Panel outside view (CN1- CN9) 19
1 3 3 Boards and Inner connectors 20
A-2 Input/Output Signals of the AML System 21
2 1 AML Control Unit (Pin Assignment) 21
2 1 1 CN1 Connector (8-Pin) 21
2 1 2 CN2-1 Connector (20-Pin) 22
2 1 3 CN2-2 Connector (16-Pin) 24
2 1 4 CN3 Connector (12-Pin) 26
2 1 5 CN4 Connector (6-Pin) 27
2 1 6 CN5 Connector (16-Pin) 28
2 1 7 CN6 Connector (14-Pin) 32
2 1 8 CN7 Connector (20-Pin) 33
2 1 9 CN8 Connector (8-Pin) 34
2 1 10 CN9 (USB) Connector (4-Pin) 35
2 1 11 Explanation of the Signals (Di, Do) 35
(B) User Mode 36
B-1 Functions and How to use the User Mode 38
1 1 Mode Structure 38
1 2 Display Selection 38
1 3 Operation Indicator Display 39
B-2 Registration of Operating State and AML Function Check 40
2 1 Registration of Outrigger State 40
2 2 Registration of Crane State 43
2 3 Registration of counterweight state 45
2 4 Registration of Number of Part-lines of Wire Rope 46
2 5 Pre-operational Inspection on AML 48
B-3 Alarm and Recovery Operation 50
3 1 Type of Warning Codes and Buzzer 50
3 2 Warning Code and Crane Model Comparison Table 51
3 3 Warning code and Remedy List 52
3 3 1 Stop warning code 52
3 3 2 Warning Code (ex : GR-750XL-2, GR-1000XL-2) 53
B-4 Other Functions 55
4 1 Working Range Limit Function 55
4 1 1 Display of Limit Function State 56
4 1 2 Registering Boom Angle, Lifting Height, and Load Radius Limit 56
4 1 3 Registration of Swing Range Limit Function 58
4 1 4 Alarm for Work Range Limit and Recovery Operation 60
4 2 TARE Function 61
4 3 Mute Alarm Function 61
4 4 Fuel Consumption Indicator 62
4 5 User Adjustment Menu 63
4 5 1 Adjustment menu/model comparison table 63
4 5 2 User Adjustment Menu 63
4 5 3 Eco mode selection 64
4 5 4 Activating/Deactivating the Winch Drum Rotation Buzzer Function 65
4 5 5 Fuel Consumption History Display 66
4 5 6 Selection of Winch to be used 67
4 5 7 Adjustment of Display Panel Contrast 69
4 5 8 Transmission of Telematics alarm data 69
B-5 Action against AML System Error 70
B-6 Do Output Control 71
6 1 Cause for AML Automatic Stop Output 71
6 1 1 100% Lifting Performance Stop 72
6 1 2 Anti-twoblock Stop 73
6 1 3 Backward Stability Stop 73
6 1 4 Boom Upper Limit Stop 74
6 1 5 Boom Lower Limit Stop 74
6 1 6 Lifting Height Limit Stop 74
6 1 7 Load radius Limit Stop 74
6 1 8 Elevation Lower Limit 75
6 1 9 Elevation Upper Limit 75
6 2 Do Output Abnormality Processing 76
6 3 Drum Indicator Control Function 77
6 3 1 Outline of Drum Indicator Control Function 77
6 3 2 Input 77
6 3 3 Output 77
6 3 4 Panel LED Control 77
6 3 5 Drum Indicator Do Output Control 77
6 3 6 Drum Indicator Do Output Restriction 77
6 4 Output of warning 78
6 4 1 Safety signal 78
6 4 2 90% warning 78
6 4 3 100% warning 78
B-7 AML Control 79
7 1 Backward Stability Stop Function 79
7 1 1 Outline of Function 79
7 1 2 Restriction Contents 79
7 2 Working Range Limit Stop Function 79
7 2 1 Outline of Function 79
7 2 2 Restriction Contents 80
7 2 3 Cancel Condition 81
7 2 4 Storing of Setting Condition 81
7 3 Output of Interference Prevention Warning 82
7 3 1 Function 82
7 3 2 Data Specification 82
7 3 3 Input 82
7 3 4 Warning Condition 82
7 3 5 Warning Code 82
7 4 Winch Drum Position Selection Function 83
7 4 1 Function 83
7 4 2 Processing Effective Condition 84
7 4 3 Information Relevant to Winch Drum Position Selection 85
7 4 4 Output 85
7 4 5 Processing Contents 85
7 4 6 Special Notes 86
B-8 Proportional Control Function 87
8 1 Factors for Control 87
8 2 Elevation Slow Stop 87
8 3 Swing Slow Stop 87
B-9 AML Cancel Function 88
9 1 Introduction 88
9 2 Canceling Method 89
9 2 1 Cancel Status Judgment 89
9 2 2 Cancel Switch Abnormality Judgment 89
9 3 Interlock Stop 90
9 3 1 Cancel Contents 90
9 4 Overload Cancel 90
9 4 1 Cancel Contents 90
9 5 Detector Abnormality 91
9 5 1 Stop Processing at Detector Abnormality (Compulsory unload output) 91
(C) Maintenance Mode 92
Outline of Maintenance Mode 94
C-1 Operation Keys and Menu 95
1 1 Operation Keys 95
1 2 Structure of Maintenance Mode Menu 96
1 3 Mode Shift and Menu Structure 97
1 3 1 Shift to Maintenance Mode 97
1 3 2 Menu Selection 97
1 3 3 Maintenance Main Menu Functions 98
C-2 Individual Main Menu Functions 99
2 1 ROM ID check 99
2 2 Di Check 100
2 3 Ai Check 101
2 4 Pi Check 102
2 5 Si Check 103
2 6 Do Check 105
2 7 Ao Check 106
2 8 MDT Check 107
2 8 1 Description of Display Contents 107
2 8 2 Operation Method 107
2 8 3 Selection of MDT Check Menu Item 108
2 8 4 MDT Check, Display of Upper Section Di Check State 109
2 8 5 MDT Check, Display of Upper Section Ai Check State 110
2 8 6 MDT Check, Display of Upper Section Do Check State 111
2 8 7 MDT Check, Display of Lower Section Di Check State 112
2 8 8 MDT Check, Display of Lower Section Ai Check State 113
2 8 9 MDT Check, Display of Lower Section Do Power Check State 114
2 8 10 MDT Check, Display of Lower Section Do Check State 115
2 8 11 MDT Check, Display of Lower Section Ao Check State 116
2 8 12 MDT Check, Display of Pi Check State 117
2 9 System Voltage Check 118
2 10 Error History Display 119
2 11 Erasing Error History 120
2 12 AML Emergency Switch History Display 121
2 13 Latest Overload History Display 122
2 14 Maximum Overload History Display 123
2 15 Outrigger Emergency Setting History Display 124
2 16 Telematics Check 125
2 17 Clock Adjustment 126
2 18 Meter Adjustment 128
2 19 Unit Selection 129
2 20 Language Selection 130
C-3 Integrated Information Display Screen 131
3 1 Crane Information Display Screen 131
3 2 Vehicle Information Display Screen 131
3 3 Display Contents 132
3 4 Vehicle Error Information 135
C-4 Error Code 136
4 1 Classification of Error Code 136
4 2 Error History 136
4 3 Error Notification 137
4 4 Error Code Table 138
4 4 1 Communication Device Error (Transmitter, etc ) 138
4 4 2 Detector Abnormality or Abnormal Combination of Detectors 141
4 4 3 AML Internal Abnormality (System Abnormality) 146
4 5 CPU State Indicator LED 147
C-5 Required Adjustment after AML System Part Replacement 148
C-6 Disassembly and Assembly 149
6 1 Disassembly of AML Main Unit 149
6 2 Connector 150
6 2 1 Removing and attaching the connector contact 150
6 2 2 Crimping receptacle contact 162
6 3 Replacing the Clock Battery 163
(D) Adjustment Mode 164
Outline of Adjustment Mode 166
D-1 Operation Keys and Menu 167
1 1 Operation Keys 167
1 2 Structure of Adjustment Mode Menu 168
1 3 Mode Shift 169
1 3 1 Shift to Maintenance Mode 169
1 3 2 Menu Selection 169
1 3 3 Shift to Adjustment Mode 170
1 3 4 Adjustment Main Menu 171
D-2 Detector Adjustment 172
2 1 Length and Angle Adjustment Screen 172
2 2 Boom Length Adjustment 173
2 2 1 Boom Length Zero Adjustment 173
2 2 2 Boom Length Span Adjustment 173
2 2 3 Adjustment Check 173
2 3 Boom Angle Adjustment 174
2 3 1 Boom Angle Zero Adjustment 174
2 3 2 Boom Angle Span Adjustment 174
2 3 3 Adjustment Check 174
2 4 Swing Angle Adjustment 175
2 4 1 Swing Angle 1 Zero Adjustment 175
2 4 2 Swing Angle 2 Zero Adjustment 175
2 4 3 Swing Angle 1 Span Adjustment 176
2 4 4 Swing Angle 2 Span Adjustment 176
2 4 5 Adjustment Check 176
2 5 Outrigger Length Adjustment 177
2 5 1 Outrigger Length Zero Adjustment 177
2 5 2 Outrigger Length Span Adjustment 178
2 5 3 Adjustment Check 178
2 6 Moment / Load Radius Adjustment 179
2 6 1 Moment Zero Adjustment 180
2 6 2 Moment Span Preliminary / Load Radius Adjustment 180
2 6 3 Moment Span Adjustment 181
2 6 4 Moment Adjustment Check 181
D-3 Valve Adjustment 182
3 1 Adjustment Sub Menu 182
3 2 Swing Output Adjustment (Offset Method) 183
3 3 Swing Output Adjustment (Characteristics Measurement Method) 184
3 3 1 Adjustment Procedure 184
3 4 Elevating / Telescoping Output Adjustment 186
3 5 Function of Slow Stop 187
3 5 1 Elevation Slow Stop 187
3 5 2 Swing Slow Stop 187
D-4 Performance Setup 188
4 1 Winch drum position selection 188
D-5 Operation History Erase 190
5 1 Operation Procedure 190
D-6 Option Select 191
6 1 Operation Procedure 191
6 2 Processing Depending on Setting Status 192
6 3 Processing at Setting without Detector 192
6 4 Processing at Setting without Function 193
D-7 AML Emergency / Override Switch History Erase 194
7 1 Operation Procedure 194
7 2 Operating Conditions 194
D-8 Outrigger Emergency Setting History Erase 195
8 1 Operation Procedure 195
8 2 Operating Conditions 195
(E) Information and Data 196
E-1 AML Adjustment Value List 197
1 1 Applicable Model: GR-750XL-2 197
1 1 1 Initial Adjustment 197
1 1 2 Detector Adjustment 197
1 1 3 Slow Stop Adjustment 198
1 1 4 Setting Item after Adjustment 198
1 1 5 Option Setting 198
1 2 Applicable Model: GR-1000XL-2 199
1 2 1 Initial Adjustment 199
1 2 2 Detector Adjustment 199
1 2 3 Slow Stop Adjustment 200
1 2 4 Setting Item after Adjustment 200
1 2 5 Option Setting 200
E-2 Detector Check 201
2 1 Applicable Model: GR-750XL-2 201
2 1 1 Boom Length Detector 201
2 1 2 Boom Angle Detector 201
2 1 3 Swing Angle Detector 202
2 1 4 Outrigger Extension Length Detector 202
2 1 5 Pressure Sensor for Moment Detection 203
2 2 Applicable Model: GR-1000XL-2 204
2 2 1 Boom Length Detector 204
2 2 2 Boom Angle Detector 204
2 2 3 Swing Angle Detector 205
2 2 4 Outrigger Extension Length Detector 205
2 2 5 Pressure Sensor for Moment Detection 206
E-3 AML Control Function List 207
3 1 Applicable Model: GR-750XL-2 207
3 2 Applicable Model: GR-1000XL-2 208
E-4 AML Input/Output List 209
4 1 Applicable Model: GR-750XL-2 209
4 2 Applicable Model: GR-1000XL-2 210
History of revision 211

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• This is the same manual used by the dealers to diagnose and troubleshoot your vehicle
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