Tadano Faun MDT-8 Multiplex Data Transmitter Service Manual W303-0258E – PDF DOWNLOAD

Description

Tadano Faun MDT-8 Multiplex Data Transmitter Service Manual W303-0258E – PDF DOWNLOAD

FILE DETAILS:

Tadano Faun MDT-8 Multiplex Data Transmitter Service Manual W303-0258E – PDF DOWNLOAD

Language : English
Pages : 278
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Tadano Faun MDT-8 Multiplex Data Transmitter Service Manual W303-0258E – PDF DOWNLOAD

Foreword:

This service manual covers the multiplex data transmitter (MDT) system installed on the TADANO cranes. The spec. numbers to which this manual is applicable are listed in the table below.

• In undertaking repair, refer to the separate parts catalog and crane-covering service manual for pertinent information.
• If the parts replacement is required, check the disassembly and order units from the applicable parts catalog.

TABLE OF CONTENTS:

Tadano Faun MDT-8 Multiplex Data Transmitter Service Manual W303-0258E – PDF DOWNLOAD

W303-0258E 1
Foreword 2
1 Applicable spec No 2
2 Contents 3
Structure and function 8
1 System Configuration 8
2 Structure of MDT 9
2 1 Upper MDT 9
2 2 Lower MDT 10
3 Check functions 11
3 1 System runaway prevention circuit 11
3 2 Memory check function 11
3 3 ROM check function 11
3 4 Transfer data check function(transfer line failure detecting function) 11
3 5 Lower unit output check function 11
3 6 Power supply voltage check function 11
3 7 Manual check function 11
4 Display function 12
4 1 Display 12
4 2 Software identification (ID)/version nos display 13
4 3 Error display 13
4 4 Error history display 13
4 5 Error history erasure 14
4 6 Check mode display 14
4 7 Priority of display function 14
4 8 Input and output transmission to AML 14
4 9 Port/bit Nos , input/output signal Nos and corresponding signals 15
5 Fail-safe function 18
5 1 Fail-safe state 18
Troubleshooting 19
1 Check procedures 19
2 Error code list 21
2 1 Error code detected in upper MDT 21
2 2 Error code detected in lower MDT 30
3 Check chart 68
3 1 Check chart 1 [Some of the signals from the crane upper structure to the lower structure are faulty ] 69
3 2 Check chart 2 [Some of the signals from the crane lower structure to the upper structure are faulty ] 70
3 3 Check chart 3 All signals from the lower to the upper or all signals from the upper to the lower structure are faulty, or all signals in both directions are faulty 71
Disassembly and reassembly 72
1 MDT main unit 72
1 1 Disassembly and reassembly 72
2 Connector 72
2 1 Removing and attaching the connector contact 72
2 1 1 AMP 070 Multi-lock connector (Mark ) 73
2 1 2 AMP 040 Multi-lock connector (Mark ) 76
2 1 3 AMP 040 Multi-lock connector (Mark ) 79
2 1 4 AMP 040 Multi-lock connector (Mark ) 82
2 2 Crimping receptacle contact 84
Connection diagram for connectors 85
1 GR-450-1 and GR-500-1 85
1 1 Upper MDT 85
1 2 Lower MDT 88
2 GR-500-1 (*) 92
2 1 Upper MDT 92
2 2 Lower MDT 95
3 GR-600-1, GR-800-1 and GR-700E-1 99
3 1 Upper MDT 99
3 2 Lower MDT 102
4 GR-600-1 (*), GR-800-1 (*), GR-700E-1 (*) and GR-550E-1 106
4 1 Upper MDT 106
4 2 Lower MDT 109
5 TR-300-4 and GR-300E-1 113
5 1 Upper MDT 113
5 2 Lower MDT 116
6 GR-300-1 and GR-300E-1(*) 120
6 1 Upper MDT 120
6 2 Lower MDT 123
7 TR-150-4 and GR-150-1 127
7 1 Upper MDT 127
7 2 Lower MDT 130
Input/output signal lists 134
1 GR-450-1 and GR-500-1 134
1 1 Upper I/O signal lists 134
1 2 Lower I/O signal lists 137
2 GR-500-1 (*) 139
2 1 Upper I/O signal lists 139
2 2 Lower I/O signal lists 142
3 GR-600-1, GR-800-1 and GR-700E-1 144
3 1 Upper I/O signal lists 144
3 2 Lower I/O signal lists 146
4 GR-600-1 (*), GR-800-1 (*), GR-700E-1(*) and GR-550E-1 149
4 1 Upper I/O signal lists 149
4 2 Lower I/O signal lists 151
5 TR-300-4 and GR-300E-1 154
5 1 Upper I/O signal lists 154
5 2 Lower I/O signal lists 157
6 GR-300-1 and GR-300E-1(*) 159
6 1 Upper I/O signal lists 159
6 2 Lower I/O signal lists 162
7 TR-150-4 and GR-150-1 164
7 1 Upper I/O signal lists 164
7 2 Lower I/O signal lists 167
Data table 169
1 One-to-one input/output system 172
1 1 Spec model: GR-450-1 and GR-500-1 172
1 2 Spec model: GR-500-1 (*) 172
1 3 Spec model: GR-600-1, GR-800-1 and GR-700E-1 173
1 4 Spec model: GR-600-1 (*), GR-800-1(*), GR-700E-1 (*) and GR-550E-1 173
1 5 Spec model: TR-300-4, and GR-300E-1 174
1 6 Spec model: GR-300-1 and GR-300E-1 (*) 175
1 7 Spec model: TR-150-4 and GR-150-1 176
2 Parking lamp 177
2 1 Spec model: GR-450-1, GR-500-1, GR-500-1 (*), GR-600-1, GR-800-1, GR-700E-1, GR-600-1 (*), GR-800-1 (*), GR-700E-1 (*), GR-550E-1, TR-300-4, GR-300E-1, GR-300-1, GR-300E-1 (*), TR-150-4 and GR-150-1 177
3 Parking alarm 178
3 1 Spec model:GR-450-1, GR-500-1, GR-500-1 (*), GR-600-1, GR-800-1, GR-700E-1, GR-600-1 (*), GR-800-1 (*), GR-700E-1 (*), GR-550E-1, TR-300-4, GR-300E-1, GR-300-1, GR-300E-1 (*), TR-150-4 and GR-150-1 178
4 CHG lamp 179
4 1 Spec model:GR-450-1, GR-500-1, GR-500-1 (*), GR-600-1, GR-800-1, GR-700E-1, GR-600-1 (*), GR-800-1 (*), GR-700E-1 (*), GR-550E-1, TR-300-4, GR-300E-1, GR-300-1, GR-300E-1 (*), TR-150-4 and GR-150-1 179
5 Headlamp 180
5 1 Spec model:GR-450-1, GR-500-1, GR-500-1 (*), GR-600-1, GR-800-1, GR-700E-1, GR-600-1 (*), GR-800-1 (*), GR-700E-1 (*), GR-550E-1, TR-300-4, GR-300E-1, GR-300-1, GR-300E-1 (*), TR-150-4 and GR-150-1 180
6 Rear steering lock 181
6 1 Spec model: TR-150-4 and GR-150-1 181
7 Rear steering lock pin lamp 182
7 1 Spec model: TR-150-4 and GR-150-1 182
8 Rear steering lock (lower) 183
8 1 Spec model: GR-450-1, GR-500-1, GR-500-1 (*), GR-600-1, GR-800-1, GR-700E-1, GR-600-1 (*), GR-800-1 (*), GR-700E-1 (*), GR-550E-1, TR-300-4, GR-300E-1, GR-300-1, GR-300E-1 (*), TR-150-4 and GR-150-1 183
9 Rear center lamp 184
9 1 Spec model:GR-450-1, GR-500-1, GR-500-1 (*), GR-600-1, GR-800-1, GR-700E-1, GR-600-1 (*), GR-800-1 (*), GR-700E-1 (*), GR-550E-1, TR-300-4, GR-300E-1, GR-300-1, GR-300E-1 (*), TR-150-4 and GR-150-1 184
9 2 Spec model: TR-150-4 and GR-150-1 184
10 Outriggers 185
10 1 Spec model: GR-450-1, GR-500-1 and GR-500-1 (*) 185
10 2 Spec model: GR-600-1, GR-800-1, GR-700E-1, GR-600-1 (*), GR-800-1 (*), GR-700E-1 (*) and GR-550E-1 186
10 3 Spec model:TR-300-4, GR-300E-1, GR-300-1, GR-300E-1 (*), TR-150-4 and GR-150-1 187
11 Outrigger switch neutral position detection 188
11 1 Spec model: GR-450-1, GR-500-1 and GR-500-1 (*) 188
11 2 Spec model:GR-600-1, GR-800-1, GR-700E-1, GR-600-1 (*), GR-800-1 (*), GR-700E-1 (*), GR-550E-1, TR-300-4, GR-300E-1, GR-300-1 and GR-300E-1 (*) 189
11 3 Spec model: TR-150-4 and GR-150-1 190
12 Outrigger retraction operation detection 191
12 1 Spec model:GR-450-1, GR-500-1, GR-500-1 (*), GR-600-1, GR-800-1, GR-700E-1, GR-600-1 (*), GR-800-1 (*), GR-700E-1 (*), GR-550E-1, TR-300-4, GR-300E-1, GR-300-1, GR-300E-1 (*), TR-150-4 and GR-150-1 191
13 Exhaust brake 192
13 1 Spec model:GR-450-1, GR-500-1, GR-500-1 (*), GR-600-1, GR-800-1, GR-700E-1, GR-600-1 (*), GR-800-1 (*), GR-700E-1 (*) and GR-550E-1 192
13 2 Spec model: TR-300-4 , GR-300E-1, TR-150-4 and GR-150-1 193
13 3 Spec model: GR-300-1 and GR-300E-1 (*) 193
14 High/Low and 2-wheel/4-wheel drive mode selector 194
14 1 Spec model: GR-450-1 (–540339) 194
14 2 Spec model:GR-450-1 (540340–) , GR-500-1, GR-500-1 (*), TR-300-4, GR-300E-1, GR-300-1, GR-300E-1 (*), TR-150-4 and GR-150-1 195
14 3 Spec model: GR-600-1, G-800-1, GR-700E-1, GR-600-1 (*), GR-800-1 (*), GR-700E-1 (*) and GR-550E-1 196
15 Engine revolution detection 197
15 1 Spec model:GR-450-1, GR-500-1, GR-600-1, GR-800-1 and GR-700E-1 197
15 2 Spec model:GR-500-1 (*), GR-600-1 (*), GR-800-1 (*), GR-700E-1 (*) and GR-550E-1 198
15 3 Spec model:TR-300-4, GR-300E-1, GR-300-1, GR-300E-1 (*), TR-150-4 and GR-150-1 199
16 Speed warning and overrun warning 200
16 1 Spec model: GR-450-1, GR-500-1 and GR-500-1 (*) 200
16 2 Spec model: GR-600-1, GR-800-1, GR-700E-1, GR-600-1 (*), GR-800-1 (*), GR-700E-1 (*) and GR-550E-1 201
16 3 Spec model:TR-300-4, GR-300E-1, GR-300-1, GR-300E-1 (*), TR-150-4 and GR-150-1 202
17 PTO limiter 203
17 1 Spec model: GR-450-1, GR-500-1, GR-500-1 (*), GR-600-1, GR-800-1, GR-700E-1, GR-600-1 (*), GR-800-1 (*), GR-700E-1 (*) and GR-550E-1 203
17 2 Spec model: TR-300-4, GR-300E-1, GR-300-1, GR-300E-1 (*), TR-150-4 and GR-150-1 204
18 Torque converter low pressure warning 205
18 1 Spec model: GR-450-1, GR-500-1, GR-500-1 (*), GR-600-1, GR-800-1, GR-700E-1, GR-600-1 (*), GR-800-1 (*), GR-700E-1 (*), GR-550E-1, TR-300-4, GR-300E-1, GR-300-1 and GR-300E-1 (*) 205
18 2 Spec model: TR-150-4 and GR-150-1 206
19 Air heater 207
19 1 Spec model: GR-450-1, GR-500-1, GR-600-1, GR-800-1 and GR-700E-1 207
20 Hydraulic oil temperature indicator 208
20 1 Spec model: GR-450-1, GR-500-1, GR-500-1 (*), GR-600-1, GR-800-1, GR-700E-1, GR-600-1 (*), GR-800-1 (*), GR-700E-1 (*) and GR-550E-1 208
20 2 Spec model: TR-300-4, GE-300E-1, GR-300-1 , GR-300E-1 (*), TR-150-4 and GR-150-1 209
21 Low fuel warning 210
21 1 Spec model: GR-450-1, GR-500-1, GR-500-1 (*), GR-600-1, GR-800-1, GR-700E-1, GR-600-1 (*), GR-800-1 (*), GR-700E-1 (*), GR-550E-1, TR-300-4, GR-300E-1, GR-300-1, GR-300E-1 (*), TR-150-4 and GR-150-1 210
22 Jib lock lamp 211
22 1 Spec model: GR-450-1, GR-500-1, GR-500-1 (*), GR-600-1, GR-800-1, GR-700E-1, GR-600-1 (*), GR-800-1 (*), GR-700E-1 (*), GR-550E-1, TR-300-4, GR-300E-1, GR-300-1, GR-300E-1 (*), TR-150-4 and GR-150-1 211
23 Air pressure detection 212
23 1 Spec model: GR-450-1, GR-500-1, GR-500-1 (*), GR-600-1, GR-800-1, GR-700E-1, GR-600-1 (*), GR-800-1 (*), GR-700E-1 (*), GR-550E-1, TR-300-4, GR-300E-1, GR-300-1, GR-300E-1 (*), TR-150-4 and GR-150-1 212
24 Torque converter pressure detection 213
24 1 Spec model: GR-450-1, GR-500-1, GR-500-1 (*), GR-600-1, GR-800-1, GR-700E-1, GR-600-1 (*), GR-800-1 (*), GR-700E-1 (*), GR-550E-1, TR-300-4, GR-300E-1, GR-300-1, GR-300E-1 (*), TR-150-4 and GR-150-1 213
25 Steering 214
25 1 Spec model: GR-450-1 and GR-500-1 214
25 2 Spec model:GR-500-1 (*) 216
25 3 Spec model: GR-600-1, GR-800-1, and GR-700E-1 218
25 4 Spec model:GR-600-1 (*), GR-800-1 (*), GR-700E-1 (*) and GR-550E-1 220
25 5 Spec model:TR-300-4, GR-300E-1, GR-300-1 and GR-300E-1 (*) 222
25 6 Spec model: TR-150-4 and GR-150-1 224
26 Reverse steering 227
26 1 Spec model:GR-600-1, GR-800-1, GR-700E-1, GR-600-1 (*), GR-800-1 (*), GR-700E-1 (*), GR-550E-1, TR-300-4, GR-300E-1, GR-300-1 and GR-300E-1 (*) 227
27 Spring lock 228
27 1 Spec model: GR-450-1, GR-500-1 and GR-500-1 (*) 228
27 2 Spec model: TR-300-4, GR-300E-1, GR-300-1 and GR-300E-1 (*) 230
27 3 Spec model: TR-150-4 and GR-150-1 233
28 Suspension lock 236
28 1 Spec model : GR-600-1, GR-800-1, GR-700E-1, GR-600-1 (*), GR-800-1 (*), GR-700E-1 (*) and GR-550E-1 236
29 Transmission 237
29 1 Spec model: GR-450-1 and GR-500-1 237
29 2 Spec model: GR-500-1 (*) 242
29 3 Spec model: GR-600-1, GR-800-1 and GR-700E-1 247
29 4 Spec model: GR-600-1 (*), GR-800-1 (*), GR-700E-1 (*) and GR-550E-1 251
29 5 Spec model: TR-300-4, GR-300E-1, GR-300-1 and GR-300E-1 (*) 255
29 6 Spec model: TR-150-4 and GR-150-1 262
30 PTO travel lamp 268
30 1 Spec model: GR-450-1, GR-500-1, GR-500-1 (*), GR-600-1, GR-800-1, GR-700E-1, GR-600-1 (*), GR-800-1 (*), GR-700E-1 (*), GR-550E-1, TR-300-4, GR-300E-1, GR-300-1, GR-300E-1, (*) TR-150-4 and GR-150-1 268
31 C/W mounting /dismounting 269
31 1 Spec model: GR-600-1, GR-800-1, GR-700E-1, GR-600-1 (*), GR-800-1 (*), GR-700E-1 (*) and GR-550E-1 269
32 T/C Oil temperature 270
32 1 Spec model:GR-600-1, GR-800-1, GR-700E-1, GR-600-1 (*), GR-800-1 (*), GR-700E-1 (*), GR-550E-1,TR-300-4, GR-300E-1, GR-300-1 and GR-300E-1 (*) 270
33 Electronic governor 271
33 1 Spec model:TR-300-4, GR-300E-1, GR-300-1, GR-300E-1 (*), TR-150-4 and GR-150-1 271
O/R accelerator 272
34 Steering pump low pressure warning 273
34 1 Spec model: TR-300-4, GR-300E-1, GR-300-1 and GR-300E-1 (*) 273
34 2 Spec model: TR-150-4 and GR-150-1 274
35 Wiper control 275
35 1 Spec model:GR-450-1, GR-500-1, GR-500-1 (*), GR-600-1, GR-800-1, GR-700E-1, GR-600-1 (*), GR-800-1 (*), GR-700E-1 (*), GR-550E-1, TR-300-4, GR-300E-1, GR-300-1 and GR-300E-1 (*) 275
36 Drum indicator 277
36 1 Spec model: TR-150-4 and GR-150-1 277
37 Engine oil low pressure warning 0
37 1 Spec model: GR-300-1 and GR-300E-1 (*) 0
History of revision 278

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PLEASE NOTE:

• This is the SAME exact manual used by your dealers to fix your vehicle.
• The same can be yours in the next 2-3 mins as you will be directed to the download page immediately after paying for the manual.
• Any queries / doubts regarding your purchase, please feel free to contact [email protected]

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