Tadano Faun Rough Terrain Crane GR-500EX-2 (Circuit Diagram and Data) Service Manual SN 540626 – PDF DOWNLOAD

Description

Tadano Faun Rough Terrain Crane GR-500EX-2 (Circuit Diagram and Data) Service Manual SN 540626 – PDF DOWNLOAD

FILE DETAILS:

Tadano Faun Rough Terrain Crane GR-500EX-2 (Circuit Diagram and Data) Service Manual SN 540626 – PDF DOWNLOAD

Language : English
Pages : 158
Downloadable : Yes
File Type : PDF

TABLE OF CONTENTS:

Tadano Faun Rough Terrain Crane GR-500EX-2 (Circuit Diagram and Data) Service Manual SN 540626 – PDF DOWNLOAD

GR-500EX-2/C1-2E 1
Foreword 2
1 Applicable spec and serial number 2
2 Separate service manual 2
3 Outline of specifications 3
4 Group index 4
5 Contents 5
(Y)Data, Adjustment and Checks 7
Y-1 Service Data 10
1 Amounts of oil and coolant 10
2 Operating speed 10
3 Hydraulic device 11
3 1 Hydraulic pump 11
3 2 Hydraulic motor 11
3 3 Hydraulic cylinder 11
4 Swing section 12
5 Boom section 12
5 1 Slide plate 12
5 2 Boom bending and deformation 13
5 3 Jib bending and deformation 14
5 4 Wire rope 14
5 5 Sheave 15
5 6 Inspection the hook block 15
6 Criteria for maintenance and replacement of vehicle 16
6 1 Power transmission device 16
6 2 Braking device 16
6 3 Steering device 17
7 Mass table 18
Y-2 Adjusting Pressure (Hydraulic Pressure) 19
1 Winch 19
2 Telescoping 20
3 Elevating 21
4 Steering 22
5 Swing 23
6 Outrigger 24
7 Lower pilot pressure 25
8 Remote control pilot pressure 26
9 Torque converter oil pressure 27
Y-3 Adjusting Pressure (Pneumatic Pressure) 28
1 Pneumatic pressure setting table 28
Y-4 Air Bleeding Procedure 29
1 Hydraulic pump 29
1 1 Steering and winch brake pilot pressure pump (double gear pump) 29
1 2 Main pump 29
1 3 Main pump (when the tank pressurization tool is used) 30
1 4 Tank pressurization tool 30
1 5 Other (cylinder) 30
2 Winch brake 31
3 Service brake 32
4 Hydraulic motor assy 32
4 1 Swing motor 32
4 2 Winch motor 33
4 3 Air conditioner motor 33
5 Winch counterbalance valve (main and aux ) 33
6 Swing control back-pressure valve 33
7 Pilot circuit (hydraulic pilot control valve) 34
8 Positive control circuit 34
9 Hydraulic valve (winch brake) 35
10 Jib lock pin and jib offset cylinder 35
Y-5 Adjusting Procedure (Electric) 36
1 Boom full retraction detection switch (CN859) 36
2 Jib stowed detection switch (CN572) 36
3 Jib lock pin retractiondetection switch (CN573) 37
4 Main winch drum rotation detection switch (CN591) 37
5 Aux winch drum rotation detection switch (CN592) 37
6 Over-front detection switch (CN521) 38
7 Control lever stand position detection switch (left) (CN529) 38
8 Straight ahead detection switch (CN408) 39
9 Wire rope run-out detection switch (main [CN595] and aux [CN596]) 39
Y-6 Assembly Adjustment (Crane Operation) 40
1 Adjusting boom telescoping wire ropes 40
Y-7 Assembly Adjustment (Traveling Device) 44
1 Service brake adjustment 44
1 1 Adjusting the brake pedal 44
1 2 Tightening the cap of reserve tank of service brake fluid 44
1 3 Check after replacing brake hose 44
2 Accelerator adjustment 45
2 1 Accelerator pedal 45
3 Parking brake adjustment 45
3 1 Connecting the parking brake and brake chamber 45
4 Tire and steering angle adjustment 46
4 1 Tire air pressure 46
4 2 Adjusting the steering angle 46
5 Engine speed (and governor setting) 46
6 Torque converter and transmission 47
6 1 Maximum allowable speed 47
6 2 Adding oil to the torque converter and transmission 47
7 Braking force 48
7 1 Parking brake force 48
7 2 Service brake force 48
8 Adjusting the headlight light axes 48
9 Retightening the hub nuts 48
Y-8 Operation Check (Crane Operation) 49
1 Outrigger status indicator 49
2 Hoisting 50
3 Backward stability control 50
4 Outrigger emergency setting 50
5 Jib 50
6 Suspension lock 51
7 Warning 52
8 Rope run-out detection check 52
9 Outrigger slide plate adjustment 52
10 Eco mode operation check 53
Y-9 Operation Check (Traveling Device) 54
1 Exhaust brake (EXB) 54
2 Automatic transmission 54
3 Steering mode change 55
4 Emergency switch 55
5 Overshift prevention 56
6 Warning 57
7 Speedometer 57
Y-10 Inspection and Maintenance 58
Y-11 Boom Connecting Pin and Thread Size Table 59
(Z)System Diagrams 60
Z-1 Hydraulic Circuit 64
1 Comparison table of hydraulic parts (Part No , Part name and Location) 64
2 Hydraulic circuit diagram 65
Z-2 Torque Converter Circuit 66
Z-3 Pneumatic Circuit 67
Z-4 Electric Circuit (Upper) (Crane) 68
1 Composition of the electric circuit diagram 68
1 1 — 540711 68
1 2 540712 — 68
2 Reading method of electric circuit diagram 69
3 Comparison table (Connector No , Usage, Coordinate and Paragraph No ) 70
4 Electric circuit 0
4 1 Electric circuit (crane, main) 0
4 2 Electric circuit (swing table, right) 0
4 3 Electric circuit (swing table, left) 0
4 3 1 — 540711 0
4 3 2 540712 — 0
4 4 Electric circuit (boom) 0
4 4 1 — 540711 0
4 4 2 540712 — 0
4 5 Electric circuit (AML) 0
4 5 1 — 540711 0
4 5 2 540712 — 0
Z-5 Electric Circuit (Upper) (Carrier) 79
1 Composition of the electric circuit diagram 79
1 1 — 540711 79
1 2 540712 — 79
2 Comparison table (Connector No , Usage, Coordinate and Paragraph No ) 80
3 Electric circuit 0
3 1 Electric circuit (carrier, main) 0
3 1 1 — 540837 0
3 1 2 540838 — 0
3 2 Electric circuit (T/M, O/R) 0
3 3 Electric circuit (accelerator) 0
3 4 Electric circuit (ICF) 0
3 5 Electric circuit (SCT) 0
3 6 Electric circuit (GSMT) 0
Z-6 Electric Circuit (Lower) 88
1 Composition of the electric circuit diagram 88
2 Comparison table (Connector No , Usage, Coordinate and Paragraph No ) 89
3 Electric circuit 0
3 1 Electric circuit (lower, main) 0
3 1 1 — 540859 0
3 1 2 540860 — 0
3 2 Electric circuit (lower, air) 0
3 3 Electric circuit (engine, without DPF) 0
Z-7 Hydraulic Parts Location Diagram (Upper) 94
1 Winch 94
2 Telescoping 94
3 Elevation 95
4 Swing 95
5 Return 96
6 Drain 97
7 Gauge 98
8 Pilot 98
9 Steering 99
10 Air conditioner 99
11 Operation assy, operation valve 100
12 Pressure switch 100
13 Jib 101
Z-8 Hydraulic Parts Location Diagram (Lower) 102
1 Suction 102
2 Steering, suspension lock 102
3 Outrigger (H type) 103
4 Center joint 103
5 Return 104
6 Outrigger main body (H type) 105
Z-9 Hydraulic Parts Location Diagram (Torque Converter) 106
1 Torque converter related 106
Z-10 Pneumatic Parts Location Diagram 107
1 Service brake related (upper) 107
2 Service brake related (lower) 107
3 Control parts (lower) 108
Z-11 Electric Parts Location Diagram (Upper) 109
1 Inside cab 109
1 1 — 540837 109
1 2 540838 — 110
2 Swing table, boom 111
2 1 — 540711 111
2 2 540712 — 112
3 Relay assy (inside cab) 113
4 Pressure switch installation diagram 114
Z-12 Electric Parts Location Diagram (AML, Overwinding (Two-blocking)) 115
1 AML parts assy 115
1 1 — 540711 115
1 2 540712 — 116
2 Overwind (two-blocking) indicator assy (boom) 117
3 Overwind (two-blocking) indicator assy (single top and jib) 118
Z-13 Electric Parts Location Diagram (ICF, SCT, GSMT) 119
1 ICF 119
2 SCT 120
3 GSMT 121
Z-14 Electric Parts Location Diagram (Lower) 122
1 Lower, main 122
1 1 Lower, main 122
1 2 Engine 123
2 Lower electric unit box (MDT, ECU, DIAG lamps) 124
3 Relay and fuse box (under the battery) 125
Z-15 Harness (Upper) (Crane) 126
1 Harness (crane, main) 126
1 1 Comparison table (Connector No , Usage and Coordinate) 126
1 2 Harness (crane, main) 0
2 Harness (swing table, right) 128
3 Harness (swing table, left) 129
3 1 — 540711 129
3 2 540712 — 130
4 Harness (boom) 131
4 1 — 540711 131
4 2 540712 — 132
5 Harness (AML) 133
5 1 — 540711 133
5 2 540712 — 134
6 Harness (overwinding (two-blocking)) (boom) 135
Z-16 Harness (Upper) (Carrier) 136
1 Harness (carrier, main) 136
1 1 Comparison table (Connector No , Usage and Coordinate) 136
1 2 Harness (carrier, main) 0
1 2 1 — 540837 0
1 2 2 540838 — 0
2 Harness (T/M, O/R) 139
3 Harness (accelerator) 140
4 Harness (ICF) 141
5 Harness (SCT) 142
6 Harness (GSMT) 143
Z-17 Harness (Lower) 144
1 Harness (lower, main) 144
1 1 Comparison table (Connector No , Usage and Coordinate) 144
1 2 Harness (lower, main) 0
1 2 1 — 540859 0
1 2 2 540860 — 0
2 Harness (lower air) 147
3 Harness (engine, without DPF) 148
Z-18 Anemometer 149
1 Structure 149
2 Electric circuit 150
3 Harness A 151
4 Harness B 152
5 Cord reel 153
Z-19 Beacon Lamp 154
1 Structure 154
2 Lamp (beacon) 155
3 Harness A 156
4 Harness B 157
History of revision 158

DESCRIPTION:

Tadano Faun Rough Terrain Crane GR-500EX-2 (Circuit Diagram and Data) Service Manual SN 540626 – PDF DOWNLOAD

Foreword:

• This service manual describes the composition of the Model GR-500EX-2 rough terrain crane, its adjustment
  methods and hydraulic and electric circuit diagrams.
• This service manual applies to the cranes with the specification numbers given below. Check the specification
  number on the nameplate of your crane.
• Read the separate operation and maintenance manual and the parts catalog for repair and maintenance of the
  crane in conjunction with this manual. If the parts needs to be replaced, check the disassemble units and sales
  units in the parts catalog before replacing them.

IMAGES PREVIEW OF THE MANUAL:

Customer Support: [email protected]

PLEASE NOTE:

• This is the SAME manual used by the dealers to troubleshoot any faults in your vehicle. This can be yours in 2 minutes after the payment is made.
• Contact us at [email protected] should you have any queries before your purchase or that you need any other service / repair / parts operators manual.

S.V