Tadano Faun TR-800XXL Rough Terrain Crane Operation & Maintenance Manual – PDF DOWNLOAD

Description

Tadano Faun TR-800XXL Rough Terrain Crane Operation & Maintenance Manual – PDF DOWNLOAD

FILE DETAILS:

Tadano Faun TR-800XXL Rough Terrain Crane Operation & Maintenance Manual – PDF DOWNLOAD

Language : English
Pages : 311
Downloadable : Yes
File Type : PDF

DESCRIPTION:

Tadano Faun TR-800XXL Rough Terrain Crane Operation & Maintenance Manual – PDF DOWNLOAD

Safety:

Most accidents that occur during crane operation and maintenance are caused by failure to observe basic safety rules and precautions. Before operating your crane or performing maintenance, read and become familiar with all the safety precautions and recommendations given in this section.

• Remember that failure to observe even a single precaution could Involve you and the people around the crane In a serious accident. Foreseeing potential dangers is vital for preventing accidents.
• All personnel working with the equipment, Including the supervisor, crane operator and oiler, should be sensitive to dangerous situations and take the necessary measures to prevent accidents.
• Safety precautions and recommendations are outlined In this section and are also Included In the operation and maintenance Instructions given In subsequent sections. Warning labels are also provided on the crane.

IMAGES PREVIEW OF THE MANUAL:

TABLE OF CONTENTS:

Tadano Faun TR-800XXL Rough Terrain Crane Operation & Maintenance Manual – PDF DOWNLOAD

Safety A-1
Safety Rules A-2
Before Operation A-3
Rules for Operation (Setting Outriggers) A-7
Rules for Operation (General) A-8
Rules for Operation (Weather) A-17
Rules for Operation (Power Lines, Radio Waves)
A-19
Rules for Operation (Operation without Extending
Outriggers) A-20
Rules for Operation (Special Operation) A-21
After Operation A-22
Rules for Road Travel A-23
Rules for Transportation and Towing A-26
Rules for Parking A-27
Rules for Inspection and Maintenance A-28
Warning Labels A-35
Warning Labels Location and Contents A-36
Contents 1
Preface 4
Servicing and Ordering Parts 5
Directional Terms 6
Components 7
Layout of Controls 8
Travel Operation Controls 8
Crane Operation Controls 1 O
Others 12
Terminology 13
[TRAVELINO]
Travellng Procedure 15
Preparatory Steps 15
Starting 16
Traveling 17
Stopping 17
Parking 18
Crane Operator’s Cab 19
Opening and Closing the Door 19
Opening and Closing the Windows 20
Adjusting the Seat Position 20
Stowing the Lever Stands 21
Adjusting the Steering Wheel 22
How to Read the Instrument Panel 23
Meters and Gauges 23
Indicator Lamps 26
Starting and Stopping the Engine 30
Controls 30
Contents
T043610E
How to Use the Starter Switch 30
Pre-starting Checks 31
Starting the Engine 31
Stopping the Engine 32
Changing Drive Mode 33
Controls 33
Changing Drive Mode 35
Changing Speed Range 35
Controls 35
Changing Speed Range 35
Brakes 38
Controls 38
Foot Brake 38
Parking Brake 39
Exhaust Brake 39
Steering 40
Controls 40
Changing Steering Mode 40
Lighting and Other Switches 43
Controls 43
Tires 46
Air pressure 46
Restriction on Continuous Driving 46
Air Conditioner (Option) 47
Components 48
How to Use 50
Error Display on the Display Panel 53
Equipment Inside the Cab 52
Controls 53
Equipment Outside the Cab 55
How to Use the Air lnflator (Option) 55
Emergency Procedures 56
If Trouble Occurs 56
If the Engine Stops while Traveling 56
If Shifting Gears is Impossible 57
Towing the Crane 59
[OPERATION]
Crane Operation Procedure – Summary 61
How to Read the Performance Data Plate 64
Load Radius/Lifting Height Chart 64
Rated Lifting Capacity Table 67
Reducing Lifting Capacity from Rated Lifting
Capacities 79
Load Moment Indicator (AML-L II C) 80
Configuration and Functions of the Load Moment
Indicator System 82
Contents
Controls 86
Names and Functions or Load Moment Indicator
Main Unit Parts 87
Selecting Operational Status 93
Load Moment Indicator Pre-operational Inspection
98
How to Use the Working Range Limit Function
99
Display Alteration 1 03
Recovery from a Stop 104
Display and Disposition of Failure Messages 107
Disposition of System Trouble 109
Other Safety Devices 11 o
Anti-twoblock Device 110
External Warning Lamps (Option) 111
Operating the PTO and Warming Up the Machine
112
Operating the PTO 112
Warming Up the Machine 113
Outriggers 114
Setting the Crane 114
Controls 114
Extending the Outriggers 115
Level Adjustment 118
Stowing the Outriggers 119
Adjusting Control Levers 120
Adjusting Position of the Lever Stands 120
Stowing the Lever Stands 121
Hoisting (for 2M2D Specification) 122
Controls 122
Hoisting Up and Down 123
Other Winch-related Controls and Devices 124
Telescoping the Boom (for 2M2D Specification)
125
Controls 125
Extending and Retracting the Boom 127
Emergency Telescoping Procedure 130
Elevating the Boom 131
Controls 131
Raising and Lowering the Boom 131
Elevation Slow Stop 132
Swinging the Boom 133
Controls 133
Swinging the Boom 134
Swing Stop 136
On-rubber Operation 137
Stationary 137
Contents
T043610E
Traveling with a Load Lifted 138
Removing and Stowing the Main Hook Block 140
Removing the Main Hook Block 140
Stowing the Main Hook Block 141
Reeving Wire Rope 142
Standard Number of Parts of line 142
Reeving Procedure 145
Single Top (Option) 147
Components 147
Single Top Lift 148
Mounting the Single Top 148
Stowing the Single Top 152
Jib 154
Components 154
Jib Lift 155
Mounting the Base Jib 157
Mounting the Base Jib and Top Jib 164
Changing the Jib Offset Angle 171
Stowing the Base Jib 17 4
Stowing the Base Jib and Top Jib 179
Dismounting the Jib 182
Mounting the jib 183
Mounting and Dismounting Counterweight 184
Components 184
Mass of Removable counterweight 184
Mounting and Dismounting Counterweight 185
Equipment Inside the Cab 187
Components 187
Equipment Outside the Cab 189
Winch Drum Monitor Mirror (Option) 189
[INSPECTION AND MAINTENANCE]
Inspection and Maintenance 191
Pre-Operational and Periodic Inspection 192
Safety Parts Requiring Regular Replacement 197
Greasing 198
Maintenance Table 198
Greasing Chart 199
Gear 011 202
Maintenance Table 202
Winch Speed Reducer Oil Level Check 203
Winch Speed Reducer Oil Replacement 203
Swing Speed Reducer Oil Level Check 204
Swing Speed Reducer Oil Replacement 204
Axle (Carrier Axle) Oil Level Check 205
Axle (Carrier Axle) Oil Replacement 205
Axle (Planetary Gear) Oil Level Check 206
Contents
Axle (Planetary Gear) Oil Replacement 206
Engine 207
Maintenance Table 207
Air Cleaner Check 207
Element Cleaning 207
Element Replacement 209
Engine Cooling System 21 O
Maintenance Table 21 O
Cooling Water Level Check 21 O
Torque Converter System 211
Maintenance Table 211
Oil Level Check 211
Oil Replacement 211
Strainer Cleaning 213
Line Filter Element Replacement 213
Fuel System 214
Maintenance Table 214
Fuel Tank Level Check 214
Water Separator Water Level Check 214
Brake System 215
Maintenance Table 215
Brake Fluid Level Check 216
Brake Fluid Replacement 216
Disc Brake Pad Wear Check 216
Air Dryer Function Check 217
Air Dryer Desiccating Agent Replacement 217
Parking Brake Pad Clearance Adjustment 218
Axle System 219
Maintenance Table 219
Suspension Lock Cylinder Bleeding 219
Tires and Wheels 220
Maintenance Table 220
Tire Wear Check 220
Tire Replacement 220
Loose Wheels Lug Nut Check 221
Hydraullc System 222
Maintenance Table 222
Oil Level Check (Hydraulic Oil Tank) 223
Oil Replacement (Hydraulic Oil Tank) 223
Return Filter Replacement (Hydraulic Oil Tank)
224
Return Filter Replacement 225
Air Breather Replacement (Hydraulic Oil Tank)
225
Line Filter Cleaning (Outrigger Circuit) 226
Line Filter Replacement (Automatic Stop Circuit)
226
Contents
T043610E
Line Filter Replacement (Steering Circuit) 226
Line Filter Replacement (Return Circuit) 226
Line Filter Replacement (Steering /Axle Lock Circuit)
227
Swing System 228
Maintenance Table 228
Swing Bearing Mounting Bolt Check 228
Electrical System 229
Maintenance Table 229
Fuse Replacement 229
Battery Electrolyte Check 231
Air Conditioner (Option) 232
Maintenance Table 232
Condenser Check and Cleaning 232
Refrigerant Level Check 232
Refrigerant Piping Connection Check 233
Inside Air Filter Check and Cleaning 233
Outside Air Filter Replacement 233
V-belt Check 234
Parts Recommended Regular Replacement 234
Wire Ropes 235
Proper Handling of Wire Ropes 235
Wire Rope Replacement 236
[INFORMATION AND DATA]
Major Specifications 241
Conversion Table 241
Crane Specifications 243
Carrier Specifications 244
Overall Dimensions 245
Mass 246
Relief Valve Pressure 246
Wire Rope Specifications 246
Other 246
Oils and Greases 247
Table 247
Recommended Oils and Greases 248
Consumable Parts 250
Filters 250
Fuses 250
Hand Signals 251

Customer Support: [email protected]

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