Tadano Forklift Truck Crane TG-700E-3 Operation and Maintenance Manual

Safety A-1
Safety Rules A-3 Before Operation ……A-4 Rules for Operation
(Setting Outriggers) …A-13 Rules for Operation (General) ……A-15 Rules for Operation
(Weather) ……A-31 Rules for Operation (Power Lines, Radio Waves)
A-34 Rules for Operation (Special Operation) …A-36 After Operation
A-37 Rules for Road Travel A-38 Rules for Inspection and Maintenance
……A-40 Warning Labels …A-53 Warning Labels-Location and Contents …A-54
Contents ……1
Preface 5
Servicing and Ordering Parts ……6
Components …7
Layout of Controls …8
Crane Operator’s Cab …8
Terminology 10
[OPERATION]
Crane Operation Procedure-Summary 15
Preparatory Steps ……15
During Operation 17
At the End of Operation 18
How to Read Performance Data Plate …19
Working Range & Lifting Height Chart 19
Rated Lifting Capacities Table 21
AML (Overload Prevention Device) ……31
Configuration and Functions of the AML System …34 Controls …38
Names and Functions of AML Main Unit Parts ……39
Registering Operational Status 46
AML Pre-operational Inspection ……52
How to Use the Working Range Restricting Function
…55
Display Alteration 59
Recovery from an Automatic Stop……60
Display and Disposition of Failure Messages 62
Disposition of System Troubles 66
Other Safety Devices ……67
Overwind Cutout Device 67
Front Jack Overload Warning Device 69
Accumulator Low Pressure Warning Device 70
External Warning Lamps (Option) ……71

Starting and Stopping the Engine ……72
Control …72
Pre-starting Checks ……72
Starting the Engine ……73
Stopping the Engine …75
Operating the PTO and Warming Up the Machine …76 Operating the PTO ……76
Warming Up the Machine ……77
Checks to Make during Warmup ……77
Outriggers …78
Setting the Crane 78
Controls …79
Extending the Outriggers ……80
Level Adjustments ……85
Front Jack 87
Stowing the Outriggers 88
Crane Operator’s Cab ……90
Opening and Closing the Door 90
Adjusting Seat Position 91
Adjusting Length of Control Levers …92
Acceleration 93
Controls …93
Hoisting ……95
Controls …95
Hoisting Up and Down…96
Free Fall Operation ……99
Other Winch-related Controls and Devices 101
Telescoping the Boom …103
Controls 103
Extending and Retracting the Boom 103
Correcting Boom Length ……107
Emergency Telescoping Procedure 109
Elevating the Boom ……110
Control …110
Raising and Lowering the Boom ……110
Swinging the Boom ……112
Controls 112
Swinging the Boom …113
Taking Out and Stowing the Main Hook Block ……116
Taking Out Main Hook Block 116
Stowing Main Hook Block……118
Reeving Wire Rope120
Standard Number of Parts of Line …120
Reeving Procedure …122

Single Top…125
Components …125
Single Top Lift…125
Mounting the Single Top ……126
Stowing the Single Top 129
Jib …132
Components …132
Jib Lift …133
Mounting the Jib134
Changing the Jib Offset Angle 140
Changing the Jib Length ……142
Stowing the Jib 148
Removing and Mounting the Counterweight 154
Components …154
Removing the Counterweight 155
Mounting the Counterweight 158
Equipment Inside the Cab ……161
Heater (option) 161
Cooler (option) 163
Other Equipment Inside the Cab ……165
Equipment Outside the Cab……169
Oil Cooler ……169
Winch Drum Monitor Mirror (option) 170
[INSPECTION AND MAINTENANCE]
Inspection and Maintenance …171
Pre-Operational and Periodic Inspection……172
Safety Parts Requiring Regular Replacement ……177
Greasing …178
Maintenance Table …179
Greasing Chart 180
Gear Oil ……182
Maintenance Table …182
Winch Speed Reducer Oil Level Check ……183
Winch Speed Reducer Oil Replacement …183
Swing Speed Reducer Oil Level Check ……184
Swing Speed Reducer Oil Replacement …184
Hydraulic System 186
Maintenance Table …187
Oil Level Check (Hydraulic Oil Tank) 188
Oil Replacement (Hydraulic Oil Tank) ……188
Oil Level Check (Oil Reservoir) ……191
Oil Replacement (Oil Reservoir) ……191
Return Filter (Hydraulic Oil Tank) …192
Return Filter …192
Air Breather (Hydraulic Oil Tank) …193
Line Filter (Winch Clutch Circuit) ……193

Line Filter (Winch Brake Circuit) ……194
Line Filter (Automatic Stop Circuit) …194
Line Filter (Accumulator Circuit) ……194
Swing System ……195 旋
Maintenance Table …195
Swing Bearing Mounting Bolt Check 195
Winch System ……196 ウ
Maintenance Table …196
Winch Brake for Wear Check 197
Winch Brake Adjustment ……197
Automatic Brake Cylinder Bleeding 200
Foot Brake Cylinder Bleeding 201
Winch Clutch Circuit Bleeding 202
Winch Clutch Adjustment ……203
Accelerator System ……205 ア
Maintenance Table …205
Accelerator Circuit Bleeding…205
Electrical System 207 電
Maintenance Table …207
Fuses Replacement …207
Wire Ropes 208 ワ
Proper Handling of Wire Ropes ……208
Wire Rope Replacement ……210

INFORMATION AND DATA]
Conversion 217 換
Major Specifications ……218 主
Crane Specifications …218
Mass……219
Relief Valve Pressure 219
Overall Dimensions …220
Wire Rope Specifications ……221
Other …221
Oils and Greases 222 給
Oil and Grease Table 222
Recommended Oils and Greases …224
Consumable Parts 226 消
Filters …226
Fuses …226